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Materials Science Laboratory

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The Materials Science Laboratory (MSL) of the European Space Agency is a payload on board the International Space Station for materials science experiments in low gravity.

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111-563: It is installed in NASA's first Materials Science Research Rack which is placed in the Destiny laboratory on board the ISS. Its purpose is to process material samples in different ways: directional solidification of metals and alloys, crystal growth of semi-conducting materials, thermo-physical properties and diffusion experiments of alloys and glass-forming materials, and investigations on polymers and ceramics at

222-444: A "CO/ALR" coding. Another way to forestall the heating problem is to crimp the short " pigtail " of copper wire. A properly done high-pressure crimp by the proper tool is tight enough to reduce any thermal expansion of the aluminium. Today, new alloys, designs, and methods are used for aluminium wiring in combination with aluminium terminations. Wrought and cast aluminium alloys use different identification systems. Wrought aluminium

333-607: A decade of reliance on the Russians. In 2019, NASA announced the Artemis program , intending to return to the Moon and establish a permanent human presence. This was paired with the Artemis Accords with partner nations to establish rules of behavior and norms of space commercialization on the Moon. In 2023, NASA established the Moon to Mars Program office. The office is designed to oversee

444-553: A dedicated drive mechanism, to process each sample according to requirements from the scientists. Processing normally takes place under vacuum. The Core Facility supports FIs with up to eight heating elements, and provides the mechanical, thermal and electrical infrastructure necessary to handle the FIs, the Sample Cartridge Assembly (SCA) , together with any associated experiment-dedicated electronics that may be required. A FI

555-656: A distinct civilian orientation, emphasizing peaceful applications in space science . It has since led most of America's space exploration programs, including Project Mercury , Project Gemini , the 1968–1972 Apollo Moon landing missions, the Skylab space station, and the Space Shuttle . Currently, NASA supports the International Space Station (ISS) along with the Commercial Crew Program , and oversees

666-629: A month after the Soviet Yuri Gagarin became the first human in space, executing a full orbital spaceflight. NASA's first orbital spaceflight was conducted by John Glenn on February 20, 1962, in the Friendship 7 , making three full orbits before reentering. Glenn had to fly parts of his final two orbits manually due to an autopilot malfunction. The sixth and final Mercury mission was flown by Gordon Cooper in May 1963, performing 22 orbits over 34 hours in

777-551: A number system ( ANSI ) or by names indicating their main alloying constituents ( DIN and ISO ). Selecting the right alloy for a given application entails considerations of its tensile strength , density , ductility , formability, workability, weldability , and corrosion resistance, to name a few. A brief historical overview of alloys and manufacturing technologies is given in Ref. Aluminium alloys are used extensively in aircraft due to their high strength-to-weight ratio . Pure aluminium

888-420: A one to three digit number, e.g. 6061-T6. The definitions for the tempers are: -F  : As fabricated -H  : Strain hardened (cold worked) with or without thermal treatment -O  : Full soft (annealed) -T  : Heat treated to produce stable tempers -W  : Solution heat treated only Note: -W is a relatively soft intermediary designation that applies after heat treat and before aging

999-570: A permanently manned space station and to do it within a decade. In 1985, NASA proposed the Space Station Freedom , which both the agency and President Reagan intended to be an international program. While this would add legitimacy to the program, there were concerns within NASA that the international component would dilute its authority within the project, having never been willing to work with domestic or international partners as true equals. There

1110-628: A possible source of antimatter at the center of the Milky Way and observing that the majority of gamma-ray bursts occur outside of the Milky Way galaxy. The Chandra X-ray Observatory was launched from the Columbia on STS-93 in 1999, observing black holes, quasars , supernova , and dark matter . It provided critical observations on the Sagittarius A* black hole at the center of the Milky Way galaxy and

1221-415: A regeneratively cooled aluminium design for some parts of the nozzle, including the thermally critical throat region; in fact the extremely high thermal conductivity of aluminium prevented the throat from reaching the melting point even under massive heat flux, resulting in a reliable, lightweight component. Because of its high conductivity and relatively low price compared with copper in the 1960s, aluminium

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1332-532: A space station since the agency was created. In 1973, following the end of the Apollo lunar missions, NASA launched its first space station, Skylab , on the final launch of the Saturn   V. Skylab reused a significant amount of Apollo and Saturn hardware, with a repurposed Saturn   V third stage serving as the primary module for the space station. Damage to Skylab during its launch required spacewalks to be performed by

1443-470: A steel part of identical size and shape. With completely new metal products, the design choices are often governed by the choice of manufacturing technology. Extrusions are particularly important in this regard, owing to the ease with which aluminium alloys, particularly the Al-Mg-Si series, can be extruded to form complex profiles. In general, stiffer and lighter designs can be achieved with aluminium alloy than

1554-452: A wet environment, galvanic corrosion can occur when an aluminium alloy is placed in electrical contact with other metals with more positive corrosion potentials than aluminium, and an electrolyte is present that allows ion exchange. Also referred to as dissimilar-metal corrosion, this process can occur as exfoliation or as intergranular corrosion. Aluminium alloys can be improperly heat treated, causing internal element separation which corrodes

1665-468: Is a major concern. Such crossover aluminium alloys can be hardened via precipitation of a chemical complex phase known as T-phase in which the radiation resistance has been proved to be superior than other hardening phases of conventional aluminium alloys. The following aluminium alloys are commonly used in aircraft and other aerospace structures: Note that the term aircraft aluminium or aerospace aluminium usually refers to 7075. 4047 aluminium

1776-407: Is a unique alloy used in both the aerospace and automotive applications as a cladding alloy or filler material. As filler, aluminium alloy 4047 strips can be combined to intricate applications to bond two metals. 6951 is a heat treatable alloy providing additional strength to the fins while increasing sag resistance; this allows the manufacturer to reduce the gauge of the sheet and therefore reducing

1887-640: Is an arrangement of heating elements, isolating zones and cooling zones contained in a thermal insulation assembly. On the outer envelope of this assembly is a water-cooled metal jacket forming the mechanical interface to the Core Facility . The major characteristics of the two produced Furnace Inserts are: The LGF is designed mainly for Bridgman crystal growth of semiconductor materials. It consists of two heated cavities separated by an adiabatic zone. This assembly can establish low and precisely controlled gradients between two very stable temperature levels. The SQF

1998-544: Is carried out. The processing chamber provides an accurately controlled processing environment and measurement of microgravity levels. It can house several different Furnace Inserts . During the first batch of experiments the Low Gradient Furnace (LGF) is installed. Another furnace, the Solidification and Quenching Furnace (SQF) is already produced and waiting on ground for future operations. The FI can be moved with

2109-407: Is completed. The -W condition can be extended at extremely low temperatures but not indefinitely and depending on the material will typically last no longer than 15 minutes at ambient temperatures. The International Alloy Designation System is the most widely accepted naming scheme for wrought alloys. Each alloy is given a four-digit number, where the first digit indicates the major alloying elements,

2220-407: Is designed mainly for metallurgical research, with the option of quenching the solidification interface at the end of processing by quickly displacing the cooling zone. It consists of a heated cavity and a water-cooled cooling zone separated by an adiabatic zone. It can establish medium to steep temperature gradients along the experiment sample. For creating large gradients, a Liquid Metal Ring enhances

2331-522: Is feasible with steels. For instance, consider the bending of a thin-walled tube: the second moment of area is inversely related to the stress in the tube wall, i.e. stresses are lower for larger values. The second moment of area is proportional to the cube of the radius times the wall thickness, thus increasing the radius (and weight) by 26% will lead to a halving of the wall stress. For this reason, bicycle frames made of aluminium alloys make use of larger tube diameters than steel or titanium in order to yield

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2442-414: Is identified with a four digit number which identifies the alloying elements. Cast aluminium alloys use a four to five digit number with a decimal point. The digit in the hundreds place indicates the alloying elements, while the digit after the decimal point indicates the form (cast shape or ingot). The temper designation follows the cast or wrought designation number with a dash, a letter, and potentially

2553-813: Is in aluminium–scandium alloys for minor aerospace industry components. These alloys contain between 0.1% and 0.5% (by weight) of scandium. They were used in the Russian military aircraft MiG-21 and MiG-29 . Some items of sports equipment, which rely on high performance materials, have been made with scandium–aluminium alloys, including baseball bats , lacrosse sticks, as well as bicycle frames and components, and tent poles. U.S. gunmaker Smith & Wesson produces revolvers with frames composed of scandium alloy and cylinders of titanium. Due to its light-weight and high strength, aluminium alloys are desired materials to be applied in spacecraft, satellites and other components to be deployed in space. However, this application

2664-475: Is limited by the energetic particle irradiation emitted by the Sun . The impact and deposition of solar energetic particles within the microstructure of conventional aluminium alloys can induce the dissolution of most common hardening phases, leading to softening. The recently introduced crossover aluminium alloys are being tested as a surrogate to 6xxx and 7xxx series in environments where energetic particle irradiation

2775-419: Is much too soft for such uses, and it does not have the high tensile strength that is needed for building airplanes and helicopters . Aluminium alloys typically have an elastic modulus of about 70 GPa , which is about one-third of the elastic modulus of steel alloys . Therefore, for a given load, a component or unit made of an aluminium alloy will experience a greater deformation in the elastic regime than

2886-562: Is not seen in current aluminium cylinder heads. An important structural limitation of aluminium alloys is their lower fatigue strength compared to steel. In controlled laboratory conditions, steels display a fatigue limit , which is the stress amplitude below which no failures occur – the metal does not continue to weaken with extended stress cycles. Aluminium alloys do not have this lower fatigue limit and will continue to weaken with continued stress cycles. Aluminium alloys are therefore sparsely used in parts that require high fatigue strength in

2997-481: Is required. Alloys composed mostly of aluminium have been very important in aerospace manufacturing since the introduction of metal-skinned aircraft. Aluminium–magnesium alloys are both lighter than other aluminium alloys and much less flammable than other alloys that contain a very high percentage of magnesium. Aluminium alloy surfaces will develop a white, protective layer of aluminium oxide if left unprotected by anodizing and/or correct painting procedures. In

3108-428: Is to improve and validate the modelling of Columnar-Equiaxed Transition (CET) and of the grain microstructure in solidification processing. This aims to give industry confidence in the reliability of the numerical tools introduced in their integrated numerical models of casting, and their relationship. To achieve this goal, intensive deepening of the quantitative characterization of the basic physical phenomena that, from

3219-583: The Faith 7 . The Mercury Program was wildly recognized as a resounding success, achieving its objectives to orbit a human in space, develop tracking and control systems, and identify other issues associated with human spaceflight. While much of NASA's attention turned to space, it did not put aside its aeronautics mission. Early aeronautics research attempted to build upon the X-1's supersonic flight to build an aircraft capable of hypersonic flight . The North American X-15

3330-720: The Army Ballistic Missile Agency would launch Explorer 1 , America's first satellite, on February 1, 1958. The Eisenhower Administration decided to split the United States' military and civil spaceflight programs, which were organized together under the Defense Department 's Advanced Research Projects Agency . NASA was established on July 29, 1958, with the signing of the National Aeronautics and Space Act and it began operations on October 1, 1958. As

3441-762: The Bell X-1 in a joint program with the U.S. Air Force . NACA's interest in space grew out of its rocketry program at the Pilotless Aircraft Research Division. The Soviet Union's launch of Sputnik 1 ushered in the Space Age and kicked off the Space Race . Despite NACA's early rocketry program, the responsibility for launching the first American satellite fell to the Naval Research Laboratory 's Project Vanguard , whose operational issues ensured

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3552-710: The Big Bang , through the James Webb Space Telescope , the four Great Observatories , and associated programs. The Launch Services Program oversees launch operations for its uncrewed launches . NASA traces its roots to the National Advisory Committee for Aeronautics (NACA). Despite being the birthplace of aviation, by 1914 the United States recognized that it was far behind Europe in aviation capability. Determined to regain American leadership in aviation,

3663-608: The Big Bang . The James Webb Space Telescope , named after the NASA administrator who lead the Apollo program, is an infrared observatory launched in 2021. The James Webb Space Telescope is a direct successor to the Hubble Space Telescope, intended to observe the formation of the first galaxies. Other space telescopes include the Kepler space telescope , launched in 2009 to identify planets orbiting extrasolar stars that may be Terran and possibly harbor life. The first exoplanet that

3774-753: The Environmental Science Services Administration on a series of weather satellites and the agency launched its experimental Applications Technology Satellites into geosynchronous orbit. NASA's first dedicated Earth observation satellite, Landsat , was launched in 1972. This led to NASA and the National Oceanic and Atmospheric Administration jointly developing the Geostationary Operational Environmental Satellite and discovering Ozone depletion . NASA had been pursuing spaceplane development since

3885-676: The Europa and observed that the moon may hold ice or liquid water. A joint NASA- European Space Agency - Italian Space Agency mission, Cassini–Huygens , was sent to Saturn 's moon Titan , which, along with Mars and Europa, are the only celestial bodies in the Solar System suspected of being capable of harboring life. Cassini discovered three new moons of Saturn and the Huygens probe entered Titan's atmosphere. The mission discovered evidence of liquid hydrocarbon lakes on Titan and subsurface water oceans on

3996-687: The Johnson Space Center as the lead center for the design, development, and manufacturing of the Space Shuttle orbiter , while the Marshall Space Flight Center would lead the development of the launch system. NASA's series of lifting body aircraft, culminating in the joint NASA-U.S. Air Force Martin Marietta X-24 , directly informed the development of the Space Shuttle and future hypersonic flight aircraft. Official development of

4107-634: The Mars Global Surveyor orbiter and Mars Pathfinder , deploying the first Mars rover, Sojourner . During the early 2000s, the 2001 Mars Odyssey orbiter reached the planet and in 2004 the Sprit and Opportunity rovers landed on the Red Planet. This was followed in 2005 by the Mars Reconnaissance Orbiter and 2007 Phoenix Mars lander. The 2012 landing of Curiosity discovered that

4218-589: The Orbiting Geophysical Observatory in the 1960s and 1970s to look down at Earth and observe its interactions with the Sun. The Uhuru satellite was the first dedicated x-ray telescope, mapping 85% of the sky and discovering a large number of black holes . Launched in the 1990s and early 2000s, the Great Observatories program are among NASA's most powerful telescopes. The Hubble Space Telescope

4329-631: The STS-1 mission, designed to serve as a flight test for the new spaceplane. NASA intended for the Space Shuttle to replace expendable launch systems like the Air Force's Atlas , Delta , and Titan and the European Space Agency 's Ariane . The Space Shuttle's Spacelab payload, developed by the European Space Agency, increased the scientific capabilities of shuttle missions over anything NASA

4440-616: The STS-60 mission in 1994 and the Discovery rendezvoused, but did not dock with, the Russian Mir in the STS-63 mission. This was followed by Atlantis' STS-71 mission where it accomplished the initial intended mission for the Space Shuttle, docking with a space station and transferring supplies and personnel. The Shuttle- Mir program would continue until 1998, when a series of orbital accidents on

4551-471: The Space Race when the Soviet Union gave up its lunar ambitions. As the first human to step on the surface of the Moon, Neil Armstrong uttered the now famous words: That's one small step for man, one giant leap for mankind. NASA would conduct six total lunar landings as part of the Apollo program, with Apollo   17 concluding the program in 1972. Wernher von Braun had advocated for NASA to develop

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4662-609: The Space Shuttle began in 1972, with Rockwell International contracted to design the orbiter and engines, Martin Marietta for the external fuel tank , and Morton Thiokol for the solid rocket boosters . NASA acquired six orbiters: the Enterprise , Columbia , Challenger , Discovery , Atlantis , and Endeavour The Space Shuttle program also allowed NASA to make major changes to its Astronaut Corps . While almost all previous astronauts were Air Force or Naval test pilots,

4773-602: The United States Congress created the Aviation Section of the U.S. Army Signal Corps in 1914 and established NACA in 1915 to foster aeronautical research and development. Over the next forty years, NACA would conduct aeronautical research in support of the U.S. Air Force , U.S. Army , U.S. Navy , and the civil aviation sector. After the end of World War II , NACA became interested in the possibilities of guided missiles and supersonic aircraft, developing and testing

4884-405: The inner planets . Despite these successes, Congress was unwilling to fund further interplanetary missions and NASA Administrator James Webb suspended all future interplanetary probes to focus resources on the Apollo program. Following the conclusion of the Apollo program, NASA resumed launching interplanetary probes and expanded its space science program. The first planet tagged for exploration

4995-516: The 1960s, blending the administration's dual aeronautics and space missions. NASA viewed a spaceplane as part of a larger program, providing routine and economical logistical support to a space station in Earth orbit that would be used as a hub for lunar and Mars missions. A reusable launch vehicle would then have ended the need for expensive and expendable boosters like the Saturn V . In 1969, NASA designated

5106-655: The 44 commercial companies that contracted with NASA to deploy their satellites to return to expendable launch vehicles. When the Space Shuttle returned to flight with the STS-26 mission, it had undergone significant modifications to improve its reliability and safety. Following the collapse of the Soviet Union, the Russian Federation and United States initiated the Shuttle- Mir program . The first Russian cosmonaut flew on

5217-611: The Air Force as the military space lead. Plans for human spaceflight began in the U.S. Armed Forces prior to NASA's creation. The Air Force's Man in Space Soonest project formed in 1956, coupled with the Army's Project Adam, served as the foundation for Project Mercury . NASA established the Space Task Group to manage the program, which would conduct crewed sub-orbital flights with the Army's Redstone rockets and orbital flights with

5328-496: The Air Force's Atlas launch vehicles. While NASA intended for its first astronauts to be civilians, President Eisenhower directed that they be selected from the military. The Mercury 7 astronauts included three Air Force pilots, three Navy aviators, and one Marine Corps pilot. On May 5, 1961, Alan Shepard became the first American to enter space, performing a suborbital spaceflight in the Freedom 7 . This flight occurred less than

5439-410: The Apollo program. Despite attacks on the goal of landing astronauts on the Moon from the former president Dwight Eisenhower and 1964 presidential candidate Barry Goldwater , President Kennedy was able to protect NASA's growing budget, of which 50% went directly to human spaceflight and it was later estimated that, at its height, 5% of Americans worked on some aspect of the Apollo program. Mirroring

5550-660: The Army Ballistic Missile Agency's original Saturn   I . The Apollo spacecraft was designed and built by North American Aviation , while the Apollo Lunar Module was designed and built by Grumman . To develop the spaceflight skills and equipment required for a lunar mission, NASA initiated Project Gemini . Using a modified Air Force Titan   II launch vehicle, the Gemini capsule could hold two astronauts for flights of over two weeks. Gemini pioneered

5661-479: The Department of Defense's program management concept using redundant systems in building the first intercontinental ballistic missiles, NASA requested the Air Force assign Major General Samuel C. Phillips to the space agency where he would serve as the director of the Apollo program. Development of the Saturn   V rocket was led by Wernher von Braun and his team at the Marshall Space Flight Center , derived from

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5772-647: The Destiny Laboratory shortly after the shuttle docked at the International Space Station some two days after launch. After that the commissioning activities started to check out first the functionality of the Materials Science Research Rack and MSL inside MSRR. The commissioning included the processing of the first two samples which took place at the beginning of November. After bringing those two samples back to ground for analysis by

5883-477: The ISS NASA The National Aeronautics and Space Administration ( NASA / ˈ n æ s ə / ) is an independent agency of the U.S. federal government responsible for the civil space program , aeronautics research, and space research. Established in 1958 , it succeeded the National Advisory Committee for Aeronautics (NACA) to give the U.S. space development effort

5994-558: The Keplar space telescope confirmed was Kepler-22b , orbiting within the habitable zone of its star. NASA also launched a number of different satellites to study Earth, such as Television Infrared Observation Satellite (TIROS) in 1960, which was the first weather satellite. NASA and the United States Weather Bureau cooperated on future TIROS and the second generation Nimbus program of weather satellites. It also worked with

6105-548: The Martian interior. The 2021 Perseverance rover carried the first extraplanetary aircraft, a helicopter named Ingenuity . NASA also launched missions to Mercury in 2004, with the MESSENGER probe demonstrating as the first use of a solar sail . NASA also launched probes to the outer Solar System starting in the 1960s. Pioneer 10 was the first probe to the outer planets, flying by Jupiter , while Pioneer 11 provided

6216-402: The Moon and going to Mars. Embracing this approach, NASA's Commercial Crew Program started by contracting cargo delivery to the International Space Station and flew its first operational contracted mission on SpaceX Crew-1 . This marked the first time since the retirement of the Space Shuttle that NASA was able to launch its own astronauts on an American spacecraft from the United States, ending

6327-404: The Moon and returning him safely to Earth by the end of the 1960s and installed James E. Webb as NASA administrator to achieve this goal. On May   25, 1961, President Kennedy openly declared this goal in his "Urgent National Needs" speech to the United States Congress, declaring: I believe this Nation should commit itself to achieving the goal, before this decade is out, of landing a man on

6438-427: The Moon and returning him safely to Earth. No single space project in this period will be more impressive to mankind, or more important for the long-range exploration of space; and none will be so difficult or expensive to accomplish. Kennedy gave his " We choose to go to the Moon " speech the next year, on September   12, 1962 at Rice University , where he addressed the nation hoping to reinforce public support for

6549-409: The Russians be included. In 1993, the Clinton Administration announced that the Space Station Freedom would become the International Space Station in an agreement with the Russian Federation. This allowed the Russians to maintain their space program through an infusion of American currency to maintain their status as one of the two premier space programs. While the United States built and launched

6660-507: The Russians to fly to the International Space Station for four days, despite the opposition of NASA to the idea. Advocates of this new commercial approach for NASA included former astronaut Buzz Aldrin , who remarked that it would return NASA to its roots as a research and development agency, with commercial entities actually operating the space systems. Having corporations take over orbital operations would also allow NASA to focus all its efforts on deep space exploration and returning humans to

6771-422: The Solar System. Mars has long been a planet of intense fascination for NASA, being suspected of potentially having harbored life. Mariner 5 was the first NASA spacecraft to flyby Mars, followed by Mariner 6 and Mariner 7 . Mariner 9 was the first orbital mission to Mars. Launched in 1975, Viking program consisted of two landings on Mars in 1976. Follow-on missions would not be launched until 1996, with

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6882-404: The Space Shuttle Columbia disaster in 2003, NASA was forced to rely on Russian Soyuz launches for its astronauts and the 2011 retirement of the Space Shuttle accelerated the station's completion. In the 1980s, right after the first flight of the Space Shuttle, NASA started a joint program with the Department of Defense to develop the Rockwell X-30 National Aerospace Plane. NASA realized that

6993-418: The Space Shuttle allowed NASA to begin recruiting more non-military scientific and technical experts. A prime example is Sally Ride , who became the first American woman to fly in space on STS-7 . This new astronaut selection process also allowed NASA to accept exchange astronauts from U.S. allies and partners for the first time. The first Space Shuttle flight occurred in 1981, when the Columbia launched on

7104-443: The Space Shuttle and expand space exploration beyond low Earth orbit. Constellation was intended to use a significant amount of former Space Shuttle equipment and return astronauts to the Moon. This program was canceled by the Obama Administration . Former astronauts Neil Armstrong , Gene Cernan , and Jim Lovell sent a letter to President Barack Obama to warn him that if the United States did not get new human spaceflight ability,

7215-478: The Space Shuttle began flying, selling it as an orbital laboratory, repair station, and a jumping off point for lunar and Mars missions. NASA found a strong advocate in President Ronald Reagan , who declared in a 1984 speech: America has always been greatest when we dared to be great. We can reach for greatness again. We can follow our dreams to distant stars, living and working in space for peaceful, economic, and scientific gain. Tonight I am directing NASA to develop

7326-444: The Space Shuttle, while a massive technological accomplishment, would not be able to live up to all its promises. Designed to be a single-stage-to-orbit spaceplane, the X-30 had both civil and military applications. With the end of the Cold War , the X-30 was canceled in 1992 before reaching flight status. Following the Space Shuttle Columbia disaster in 2003, President Bush started the Constellation program to smoothly replace

7437-483: The Space Shuttle. Due to technical challenges, the spacecraft was cancelled in 2001. Despite this, it was the first time a commercial space company directly expended a significant amount of its resources into spacecraft development. The advent of space tourism also forced NASA to challenge its assumption that only governments would have people in space. The first space tourist was Dennis Tito , an American investment manager and former aerospace engineer who contracted with

7548-507: The Space Station Freedom was controversial, with much of the debate centering on cost. Several redesigns to reduce cost were conducted in the early 1990s, stripping away much of its functions. Despite calls for Congress to terminate the program, it continued, in large part because by 1992 it had created 75,000 jobs across 39 states. By 1993, President Bill Clinton attempted to significantly reduce NASA's budget and directed costs be significantly reduced, aerospace industry jobs were not lost, and

7659-399: The U.S. risked become a second or third-rate space power. As early as the Reagan Administration, there had been calls for NASA to expand private sector involvement in space exploration rather than do it all in-house. In the 1990s, NASA and Lockheed Martin entered into an agreement to develop the Lockheed Martin X-33 demonstrator of the VentureStar spaceplane, which was intended to replace

7770-409: The US's premier aeronautics agency, NACA formed the core of NASA's new structure by reassigning 8,000 employees and three major research laboratories. NASA also proceeded to absorb the Naval Research Laboratory's Project Vanguard, the Army's Jet Propulsion Laboratory (JPL), and the Army Ballistic Missile Agency under Wernher von Braun . This left NASA firmly as the United States' civil space lead and

7881-582: The categories heat-treatable and non-heat-treatable. About 85% of aluminium is used for wrought products, for example rolled plate, foils and extrusions . Cast aluminium alloys yield cost-effective products due to the low melting point, although they generally have lower tensile strengths than wrought alloys. The most important cast aluminium alloy system is Al–Si , where the high levels of silicon (4–13%) contribute to give good casting characteristics. Aluminium alloys are widely used in engineering structures and components where light weight or corrosion resistance

7992-436: The desired stiffness and strength. In automotive engineering, cars made of aluminium alloys employ space frames made of extruded profiles to ensure rigidity. This represents a radical change from the common approach for current steel car design, which depend on the body shells for stiffness, known as unibody design. Aluminium alloys are widely used in automotive engines, particularly in engine blocks and crankcases due to

8103-1241: The detection of potential leaks. The volume between the experiment sample and the cartridge tube is filled with a pre-defined quantity of krypton, allowing leak detection by mass spectrometry. However the first batch of experiments does not contain any toxic substances. Up to 12 scientific thermocouples provide the sample's temperature profile and allow differential thermal analysis. Materials Science Laboratory - Columnar-to-Equiaxed Transition in Solidification Processing (CETSOL) and Microstructure Formation in Casting of Technical Alloys under Diffusive and Magnetically Controlled Convective Conditions (MICAST) are two investigations which will examine different growth patterns and evolution of microstructures during crystallization of metallic alloys in microgravity. MICAST studies microstructure formation during casting of technical alloys under diffusive and magnetically controlled convective conditions. The experimental results together with parametric studies using numerical simulations, will be used to optimize industrial casting processes. MICAST identifies and controls experimentally

8214-822: The development of the Orion spacecraft and the Space Launch System for the lunar Artemis program . NASA's science division is focused on better understanding Earth through the Earth Observing System ; advancing heliophysics through the efforts of the Science Mission Directorate 's Heliophysics Research Program; exploring bodies throughout the Solar System with advanced robotic spacecraft such as New Horizons and planetary rovers such as Perseverance ; and researching astrophysics topics, such as

8325-460: The experimenters. Design solutions that make it possible to improve casting processes and especially aluminium alloys with well-defined properties will be provided. MICAST studies the influence of pure diffusive and convective conditions on aluminium-silicon (AlSi) and aluminium-silicon-iron (AlSiFe) cast alloys on the microstructure evolution during directional solidification with and without rotating magnetic field. The major objective of CETSOL

8436-420: The first close up view of the planet. Both probes became the first objects to leave the Solar System. The Voyager program launched in 1977, conducting flybys of Jupiter and Saturn , Neptune , and Uranus on a trajectory to leave the Solar System. The Galileo spacecraft, deployed from the Space Shuttle flight STS-34 , was the first spacecraft to orbit Jupiter, discovering evidence of subsurface oceans on

8547-510: The first crew to make it habitable and operational. Skylab hosted nine missions and was decommissioned in 1974 and deorbited in 1979, two years prior to the first launch of the Space Shuttle and any possibility of boosting its orbit. In 1975, the Apollo–Soyuz mission was the first ever international spaceflight and a major diplomatic accomplishment between the Cold War rivals, which also marked

8658-402: The first humans to see the Earth as a globe in space, the first to witness an Earthrise , and the first to see and manually photograph the far side of the Moon. The first lunar landing was conducted by Apollo   11. Commanded by Neil Armstrong with astronauts Buzz Aldrin and Michael Collins , Apollo   11 was one of the most significant missions in NASA's history, marking the end of

8769-444: The fluid-flow patterns that affect microstructure evolution during casting processes, and to develop analytical and advanced numerical models. The microgravity environment of the International Space Station is of special importance to this project because only there are all gravity-induced convections eliminated and well-defined conditions for solidification prevail that can be disturbed by artificial fluid flow being under full control of

8880-401: The high cycle regime (more than 10 stress cycles). Often, the metal's sensitivity to heat must also be considered. Even a relatively routine workshop procedure involving heating is complicated by the fact that aluminium, unlike steel, will melt without first glowing red. Forming operations where a blow torch is used can reverse or remove the effects of heat treatment. No visual signs reveal how

8991-452: The highest strength of non-heat-treated alloys. Most 5000 series alloys include manganese as well. 6000 series are alloyed with magnesium and silicon. They are easy to machine, are weldable , and can be precipitation hardened, but not to the high strengths that 2000 and 7000 can reach. 6061 alloy is one of the most commonly used general-purpose aluminium alloys. 7000 series are alloyed with zinc, and can be precipitation hardened to

9102-454: The highest strengths of any aluminium alloy. Most 7000 series alloys include magnesium and copper as well. 8000 series are alloyed with other elements which are not covered by other series. Aluminium–lithium alloys are an example. The Aluminum Association (AA) has adopted a nomenclature similar to that of wrought alloys. British Standard and DIN have different designations. In the AA system,

9213-451: The last flight of the Apollo capsule. Flown in 1975, a U.S. Apollo spacecraft docked with a Soviet Soyuz capsule. During the 1960s, NASA started its space science and interplanetary probe program. The Mariner program was its flagship program, launching probes to Venus , Mars , and Mercury in the 1960s. The Jet Propulsion Laboratory was the lead NASA center for robotic interplanetary exploration, making significant discoveries about

9324-731: The liquid-solid phase transition . MSL was built for ESA by EADS Astrium in Friedrichshafen, Germany. It is operated and monitored by the Microgravity User Support Center (MUSC) of the German Aerospace Center (DLR) in Cologne, Germany. MSL was launched with Space Shuttle Discovery on its STS-128 mission at the end of August 2009. It was transferred from the Multi-Purpose Logistics Module to

9435-434: The majority of the International Space Station, Russia, Canada, Japan, and the European Space Agency all contributed components. Despite NASA's insistence that costs would be kept at a budget of $ 17.4, they kept rising and NASA had to transfer funds from other programs to keep the International Space Station solvent. Ultimately, the total cost of the station was $ 150 billion, with the United States paying for two-thirds.Following

9546-596: The material is internally damaged. Much like welding heat treated, high strength link chain, all strength is now lost by heat of the torch. The chain is dangerous and must be discarded. Aluminium is subject to internal stresses and strains. Sometimes years later, improperly welded aluminium bicycle frames may gradually twist out of alignment from the stresses of the welding process. Thus, the aerospace industry avoids heat altogether by joining parts with rivets of like metal composition, other fasteners, or adhesives. Stresses in overheated aluminium can be relieved by heat-treating

9657-512: The metal from the inside out. Aluminium alloy compositions are registered with The Aluminum Association . Many organizations publish more specific standards for the manufacture of aluminium alloy, including the SAE International standards organization, specifically its aerospace standards subgroups, and ASTM International . Aluminium alloys with a wide range of properties are used in engineering structures. Alloy systems are classified by

9768-439: The microscopic to the macroscopic scales, govern microstructure formation and CET will be pursued. CET occurs during columnar growth when new grains grow ahead of the columnar front in the undercooled liquid. Under certain conditions, these grains can stop the columnar growth and then the solidification microstructure becomes equiaxed. Experiments have to take place on the ISS due to the long-duration required to solidify samples with

9879-609: The moon of Enceladus , which could harbor life. Finally launched in 2006, the New Horizons mission was the first spacecraft to visit Pluto and the Kuiper Belt . Beyond interplanetary probes, NASA has launched many space telescopes . Launched in the 1960s, the Orbiting Astronomical Observatory were NASA's first orbital telescopes, providing ultraviolet, gamma-ray, x-ray, and infrared observations. NASA launched

9990-542: The most common aerospace alloys, but were susceptible to stress corrosion cracking and are increasingly replaced by 7000 series in new designs. 3000 series are alloyed with manganese , and can be work hardened . 4000 series are alloyed with silicon. Variations of aluminium–silicon alloys intended for casting (and therefore not included in 4000 series) are also known as silumin . 5000 series are alloyed with magnesium, and offer superb corrosion resistance, making them suitable for marine applications. 5083 alloy has

10101-487: The objective to study the CET. Indeed, the length scale of the grain structure when columnar growth takes place is of the order of the casting scale rather than the microstructure scale. This is due to the fact that, to a first approximation, it is the heat flow that controls the transition rather than the solute flow. Experimental programs are being carried out on aluminium-nickel and aluminium-silicon alloys. Scientific research on

10212-639: The parts in an oven and gradually cooling it—in effect annealing the stresses. Yet these parts may still become distorted, so that heat-treating of welded bicycle frames, for instance, can result in a significant fraction becoming misaligned. If the misalignment is not too severe, the cooled parts may be bent into alignment. If the frame is properly designed for rigidity (see above), that bending will require enormous force. Aluminium's intolerance to high temperatures has not precluded its use in rocketry; even for use in constructing combustion chambers where gases can reach 3500 K. The RM-81 Agena upper stage engine used

10323-558: The radiation levels on Mars were equal to those on the International Space Station , greatly increasing the possibility of Human exploration, and observed the key chemical ingredients for life to occur. In 2013, the Mars Atmosphere and Volatile Evolution ( MAVEN ) mission observed the Martian upper atmosphere and space environment and in 2018, the Interior exploration using Seismic Investigations Geodesy, and Heat Transport ( InSight ) studied

10434-502: The satellites were repaired and relaunched. Despite ushering in a new era of spaceflight, where NASA was contracting launch services to commercial companies, the Space Shuttle was criticized for not being as reusable and cost-effective as advertised. In 1986, Challenger disaster on the STS-51L mission resulted in the loss of the spacecraft and all seven astronauts on launch, grounding the entire space shuttle fleet for 36 months and forced

10545-557: The scientists the rest of the samples from batch 1 will be processed in early 2010. The Materials Science Laboratory (MSL) facility is the contribution of the European Space Agency to NASA's MSRR-1. It occupies one half of an International Standard Payload Rack . The MSL consists of a Core Facility , together with associated support sub-systems. The Core Facility consists mainly of a vacuum-tight stainless steel cylinder ( Process Chamber ) capable of accommodating different individual Furnace Inserts (FIs), within which sample processing

10656-442: The second two digits reveal the minimum percentage of aluminium, e.g. 150.x correspond to a minimum of 99.50% aluminium. The digit after the decimal point takes a value of 0 or 1, denoting casting and ingot respectively. The main alloying elements in the AA system are as follows: Titanium alloys , which are stronger but heavier than Al-Sc alloys, are still much more widely used. The main application of metallic scandium by weight

10767-668: The second — if different from 0 — indicates a variation of the alloy, and the third and fourth digits identify the specific alloy in the series. For example, in alloy 3105, the number 3 indicates the alloy is in the manganese series, 1 indicates the first modification of alloy 3005, and finally 05 identifies it in the 3000 series. 1000 series are essentially pure aluminium with a minimum 99% aluminium content by weight and can be work hardened . Not an International Alloy Designation System name 2000 series are alloyed with copper, can be precipitation hardened to strengths comparable to steel. Formerly referred to as duralumin , they were once

10878-641: The separation of dark and regular matter during galactic collisions. Finally, the Spitzer Space Telescope is an infrared telescope launched in 2003 from a Delta II rocket. It is in a trailing orbit around the Sun, following the Earth and discovered the existence of brown dwarf stars . Other telescopes, such as the Cosmic Background Explorer and the Wilkinson Microwave Anisotropy Probe , provided evidence to support

10989-552: The setback caused by the Apollo   1 fire, which killed three astronauts, the program proceeded. Apollo   8 was the first crewed spacecraft to leave low Earth orbit and the first human spaceflight to reach the Moon . The crew orbited the Moon ten times on December   24 and   25, 1968, and then traveled safely back to Earth . The three Apollo   8 astronauts— Frank Borman , James Lovell , and William Anders —were

11100-534: The space shuttle be retired. In 2006, the Space Shuttle returned to flight, conducting several mission to service the Hubble Space Telescope , but was retired following the STS-135 resupply mission to the International Space Station in 2011. NASA never gave up on the idea of a space station after Skylab's reentry in 1979. The agency began lobbying politicians to support building a larger space station as soon as

11211-476: The space station spelled an end to the program. In 2003, a second space shuttle was destroyed when the Columbia was destroyed upon reentry during the STS-107 mission, resulting in the loss of the spacecraft and all seven astronauts. This accident marked the beginning of the retiring of the Space Shuttle program, with President George W. Bush directing that upon the completion of the International Space Station,

11322-526: The thermal coupling between the SCA and the cooling zone. The samples to be processed are contained in experiment cartridges, the SCAs, that consist of a leak-tight tube, crucible, sensors for process control, sample probe and cartridge foot (i.e. the mechanical and electrical interface to the process chamber). The MSL safety concept requires that experiment samples containing toxic compounds are contained in SCAs that support

11433-579: The use of fuel cells instead of batteries, and conducted the first American spacewalks and rendezvous operations . The Ranger Program was started in the 1950s as a response to Soviet lunar exploration, however most missions ended in failure. The Lunar Orbiter program had greater success, mapping the surface in preparation for Apollo landings and measured Selenography , conducted meteoroid detection, and measured radiation levels. The Surveyor program conducted uncrewed lunar landings and takeoffs, as well as taking surface and regolith observations. Despite

11544-544: The various projects, mission architectures and associated timelines relevant to lunar and Mars exploration and science. Aluminium alloy An aluminium alloy ( UK / IUPAC ) or aluminum alloy ( NA ; see spelling differences ) is an alloy in which aluminium (Al) is the predominant metal. The typical alloying elements are copper , magnesium , manganese , silicon , tin , nickel and zinc . There are two principal classifications, namely casting alloys and wrought alloys, both of which are further subdivided into

11655-496: The weight savings that are possible. Since aluminium alloys are susceptible to warping at elevated temperatures, the cooling system of such engines is critical. Manufacturing techniques and metallurgical advancements have also been instrumental for the successful application in automotive engines. In the 1960s, the aluminium cylinder heads of the Chevrolet Corvair earned a reputation for failure and stripping of threads , which

11766-454: Was Venus , sharing many similar characteristics to Earth. First visited by American Mariner 2 spacecraft, Venus was observed to be a hot and inhospitable planet. Follow-on missions included the Pioneer Venus project in the 1970s and Magellan , which performed radar mapping of Venus' surface in the 1980s and 1990s. Future missions were flybys of Venus, on their way to other destinations in

11877-484: Was a joint NASA–U.S. Air Force program, with the hypersonic test aircraft becoming the first non-dedicated spacecraft to cross from the atmosphere to outer space. The X-15 also served as a testbed for Apollo program technologies, as well as ramjet and scramjet propulsion. Escalations in the Cold War between the United States and Soviet Union prompted President John F. Kennedy to charge NASA with landing an American on

11988-663: Was able to previously accomplish. NASA launched its first commercial satellites on the STS-5 mission and in 1984, the STS-41-C mission conducted the world's first on-orbit satellite servicing mission when the Challenger captured and repaired the malfunctioning Solar Maximum Mission satellite. It also had the capability to return malfunctioning satellite to Earth, like it did with the Palapa B2 and Westar 6 satellites. Once returned to Earth,

12099-531: Was also a concern with sharing sensitive space technologies with the Europeans, which had the potential to dilute America's technical lead. Ultimately, an international agreement to develop the Space Station Freedom program would be signed with thirteen countries in 1985, including the European Space Agency member states, Canada , and Japan . Despite its status as the first international space program,

12210-635: Was introduced at that time for household electrical wiring in North America, even though many fixtures had not been designed to accept aluminium wire. But the new use brought some problems: All of this resulted in overheated and loose connections, and this in turn resulted in some fires. Builders then became wary of using the wire, and many jurisdictions outlawed its use in very small sizes, in new construction. Yet newer fixtures eventually were introduced with connections designed to avoid loosening and overheating. At first they were marked "Al/Cu", but they now bear

12321-492: Was launched in 1990 on STS-31 from the Discovery and could view galaxies 15 billion light years away. A major defect in the telescope's mirror could have crippled the program, had NASA not used computer enhancement to compensate for the imperfection and launched five Space Shuttle servicing flights to replace the damaged components. The Compton Gamma Ray Observatory was launched from the Atlantis on STS-37 in 1991, discovering

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