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Stacker

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A stacker is a large machine used in bulk material handling . Its function is to pile bulk material such as limestone, ores, coal and cereals onto a stockpile . A reclaimer can be used to recover the material.

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18-473: Gold dredges in Alaska had a stacker that was a fixed part of the dredge. It carried over-size material to the tailings pile. Stackers are nominally rated for capacity in tonnes per hour (tph). They normally travel on a rail between stockpiles in the stockyard. A stacker can usually move in at least two directions: horizontally along the rail and vertically by luffing (raising and lowering) its boom. Luffing of

36-524: A 70-year-old dredge (as seen in the popular TV series, Gold Rush , on the Discovery channel.). As of 2016, this is the only operating large dredge in the Klondike. However, he is currently working on fixing up a second dredge 33% larger than the first one. In Season 7 Episode 20, titled Dredge vs Washplant, it was shown that in a 2-day test the running costs of the dredge were approximately 25% of those of running

54-413: A much larger scale. Gold dredges are an important tool of gold miners around the world. They allow profitable mining at relatively low operational costs. Even though the concept is simple in principle, dredges can be engineered in different ways allowing to catch different sizes of gold specimen. Hence the efficiency of gold dredges differs greatly depending on its specifications. By the mid to late 1850s

72-638: A popular form of gold mining. Advances in technology allow a small dredge to be carried by a single person to a remote location and profitably process gravel banks on streams that previously were inaccessible to the giant dredges of the 1930s. Today dredges are versatile and popular consisting of both floating surface dredges that use a vacuum to suck gravel from the bottom and submersible dredges. Large dredges are still operating in several countries of South America (Peru, Brasil, Guyana, Colombia), Asia (Russia, China, Mongolia Papua-New Guinea) and Africa (Sierra Leone). In 2015, gold miner Tony Beets reconstructed

90-504: A single cone tends to cause size segregation, with coarser material moving out towards the base. In raw cone ply stacking, additional cones are added next to the first cone. In chevron stacking, the stacker travels along the length of the stockpile adding layer upon layer of material. Stackers and reclaimers were originally manually controlled, with no means of remote control. Modern machines are typically semi-automatic or fully automated, with parameters remotely set. The control system used

108-470: A trailing cable. There are basically two types of cable trailing: power cord rotating drum (PCRD) and control cable rotating drum (CCRD). Pendulum adjustments are made to ensure the proper alignment of these cables while the stacker is travelling. Gold dredge A gold dredge is a placer mining machine that extracts gold from sand, gravel, and dirt using water and mechanical methods. The original gold dredges were large, multi-story machines built in

126-404: A washplant and feeding it with heavy equipment. Environmental impact studies show no clear positive benefits from suction dredging and potential negative impacts on stream systems. Small scale suction dredging in rivers and streams remains a controversial land management topic and the subject of much political turmoil. Folsom, California Too Many Requests If you report this error to

144-403: Is called tailings . The rocks deposited behind the dredge (by the stacker) are called "tailing piles." The holes in the screen were intended to screen out rocks (e.g., 3/4 inch holes in the screen sent anything larger than 3/4 inch to the stacker). The basic concept of retrieving gold via placer mining has not changed since antiquity. The concept is that the gold in sand or soil will settle to

162-487: Is typically a programmable logic controller , with a human-machine interface for display, connected to a central control system . Other than stacking, a stacker has three basic movements: The conveyor belts used in stackers may be made of fabric or metal wire, depending upon the material to be handled. They are driven by pulleys, which in turn are driven by DC motors . The motors and gear are coupled by fluid coupling . Most stackers are electrically powered by way of

180-904: The Molyneaux River, and in West Coast rivers like the Grey River (where the last gold dredge worked until 2004). A New Zealand born mining entrepreneur, Charles Lancelot Garland , bought the technology to New South Wales, Australia, launching the first dredge there, in March 1899, resulting in a major revival of the alluvial gold mining industry. Gold dredges also operated, extensively, in Victoria and in Queensland. Dredges were also used to mine placer deposits of other minerals, such as tin ore . In later years, some dredges were electrically powered. A gold dredge

198-424: The boom minimises dust by reducing the distance that material such as coal needs to fall to the top of the stockpile. The boom is luffed upwards as the height of the stockpile increases. Some stackers can rotate the boom. This allows a single stacker to form two stockpiles, one on either side of the conveyor . Stackers are used to stack in different patterns, such as cone stacking and chevron stacking. Stacking in

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216-407: The bottom because gold is heavy/dense, and dirt, sand and rock will wash away, leaving the gold behind. The original methods to perform placer mining involved gold panning, sluice boxes, and rockers. Each method involves washing sand, gravel and dirt in water. Gold then settles to the bottom of the pan, or into the bottom of the riffles of the sluice box. The gold dredge is the same concept but on

234-409: The buckets dump the material into a steel rotating cylinder (a specific type of trommel called "the screen") that is sloped downward toward a rubber belt (the stacker ) that carries away oversize material (rocks) and dumps the rocks behind the dredge. The cylinder has many holes in it to allow undersized material (including gold) to fall into a sluice box. The material that is washed or sorted away

252-688: The easily accessible placer gold in California was gone, but much gold remained. The challenge of retrieving the gold took a professional mining approach to make it pay: giant machines and giant companies. Massive floating dredges scooped up millions of tons of river gravels, as steam and electrical power became available in the early 1900s. The last giant gold dredge in California was the Natomas Number 6 dredge operating in Folsom, California that ceased operations on 12 Feb 1962 as cost of operation began exceeding

270-448: The first half of the 1900s. Small suction machines are currently marketed as "gold dredges" to individuals seeking gold: just offshore from the beach of Nome, Alaska , for instance. A large gold dredge uses a mechanical method to excavate material (sand, gravel, dirt, etc.) using steel "buckets" on a circular, continuous "bucketline" at the front end of the dredge. The material is then sorted/sifted using water. On large gold dredges,

288-453: The value of the gold recovered. Many of these large dredges still exist today in state-sponsored heritage areas ( Sumpter Valley Gold Dredge ), or tourist attractions ( Dredge No. 4 National Historic Site of Canada). Gold dredges were used in New Zealand from the 1860s, although the earlier dredges were of primitive design and not very successful. Much of the New Zealand dredge technology

306-565: Was developed locally. The first really successful bucket dredge for gold mining was that of Choie Sew Hoy, also known as Charles Sew Hoy , in 1889. This dredge was able work river banks and flats, as well as the bottoms of streams. It became the prototype for many similar dredges, and led to a boom in gold dredging in the South Island ; in Otago rivers like the Shotover River , Clutha River and

324-475: Was working at Porcupine Flat, near Maldon, Victoria , until 1984. From Australia, in turn, gold dredging technology spread to New Guinea, at the time an Australian territory, in the 1930s. Due to the remote locations of the goldfields and absence of roads in New Guinea, parts of dredges were carried to site by air and the dredge was assembled there. In the late 1960s and through today, dredging has returned as

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