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Redline

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Redline refers to the maximum engine speed at which an internal combustion engine or traction motor and its components are designed to operate without causing damage to the components themselves or other parts of the engine. The redline of an engine depends on various factors such as stroke , mass of the components, displacement , composition of components, and balance of components.

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49-407: The word is also used as a verb, meaning to ride or drive an automotive vehicle above the redline. The actual term redline comes from the red bars that are displayed on tachometers in cars starting at the rpm that denotes the redline for the specific engine. Operating an engine in this area is known as redlining . Straying into this area usually does not mean instant engine failure, but may increase

98-517: A belt-driven or chain-driven continuously variable transmission . Underbones , however, often use a semi-automatic transmission with an automatic centrifugal clutch , but will still retain the conventional foot-operated gearshift lever, such as the Honda Super Cub . The first proper sequential manual gearbox used in a racecar was with the Porsche Type 360 Cisitalia in 1946, followed by

147-413: A photodiode . The tape recorder's drive electronics use signals from the tachometer to ensure that the tape is played at the proper speed. The signal is compared to a reference signal (either a quartz crystal or alternating current from the mains ). The comparison of the two frequencies drives the speed of the tape transport. When the tach signal and the reference signal match, the tape transport

196-507: A "money shift" because of the likelihood of engine damage and the expense of fixing the engine. Redlining in a diesel engine can be caused by the engine receiving fuel from an unintended source, such as flammable vapour in the intake air, or a broken oil seal in a turbocharger . This is known as diesel engine runaway , and can be stopped by blocking the air intake, or opening the decompression valve. Tachometer A tachometer ( revolution-counter , tach , rev-counter , RPM gauge )

245-426: A "sequential" shifting function sometimes fitted to hydraulic automatic transmission , marketed with terms such as "Tiptronic" or "SportShift". This function allows the driver to select the previous or next gear through the use of buttons or a lever (usually near the gear shifter or steering wheel); however, the mechanicals of the transmission are unrelated to a true sequential manual transmission. Most motorcycles use

294-419: A barrel) which has three or four tracks machined around its circumference. Selector forks are guided by the tracks, either directly or via selector rods. The tracks deviate around the circumference and as the drum rotates, the selector forks are moved to select the required gear. When upshifting or downshifting a sequential manual transmission, there is no need to operate the clutch, which is only required when

343-425: A bowl of mercury constructed in such a way that centrifugal force caused the level in a central tube to fall when it rotated and brought down the level in a narrower tube above filled with coloured spirit. The bowl was connected to the machinery to be measured by pulleys. The first mechanical tachometers were based on measuring the centrifugal force , similar to the operation of a centrifugal governor . The inventor

392-474: A brief amount of time before the ECU will cut power to pull it back or auto-upshift. When the car is in top gear and the engine is in redline (due to high speed), the ECU will cut fuel to the engine, forcing it to decelerate until the engine begins operating below the redline at which point it will release fuel back to the engine, allowing it to operate once again. However, even with these electronic protection systems,

441-415: A car is not prevented from redlining through inadvertent gear engagement. If a driver accidentally selects a lower gear when trying to shift up or selects a lower gear than intended while shifting down (as in a motorbike sequential manual transmission ), the engine will be forced to rapidly rev-up to match the speed of the drivetrain. If this happens while the engine is at high RPMs, it may dramatically exceed

490-526: A device that measures speed. It is by arbitrary convention that in the automotive world one is used for engine revolutions and the other for vehicle speed. In formal engineering nomenclature, more precise terms are used to distinguish the two. The first tachometer was described by Bryan Donkin in a paper to the Royal Society of Arts in 1810 for which he was awarded the Gold medal of the society. This consisted of

539-481: A green arc showing the engine's designed cruising speed range. In older vehicles, the tachometer is driven by the RMS voltage waves from the low tension (LT contact breaker ) side of the ignition coil , while on others (and nearly all diesel engines , which have no ignition system) engine speed is determined by the frequency from the alternator tachometer output. This is from a special connection called an "AC tap" which

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588-430: A photo- diode , photo- transistor , amplifier, and filtering circuits which produce a square wave pulse train output customized to the customers voltage and pulses per revolution requirements. These types of sensors typically provide 2 to 8 independent channels of output that can be sampled by other systems in the vehicle such as automatic train control systems and propulsion/braking controllers. The sensors mounted around

637-407: A production wankel rotary-engine road car rated at 9000 rpm. In contrast, some older OHV (pushrod) engines had redlines as low as 4800 rpm, mostly due to the engines being designed and built for low-end power and economy during the late 1960s all the way to the early 1990s. One main reason OHV engines have lower redlines is valve float. At high speeds, the valve spring simply cannot keep

686-524: A redline. In vehicles such as tractors and trucks, the tachometer often has other markings, usually a green arc showing the speed range in which the engine produces maximum torque , which is of prime interest to operators of such vehicles. Tractors fitted with a power take-off (PTO) system have tachometers showing the engine speed needed to rotate the PTO at the standardized speed required by most PTO-driven implements. In many countries, tractors are required to have

735-416: A rotating target attached to a wheel, gearbox or motor. This target may contain magnets, or it may be a toothed wheel. The teeth on the wheel vary the flux density of a magnet inside the sensor head. The probe is mounted with its head a precise distance from the target wheel and detects the teeth or magnets passing its face. One problem with this system is that the necessary air gap between the target wheel and

784-412: A sequential manual transmission. The rider controls the gear shifter with their foot, allowing their hands to remain on the handlebars, and gear selection uses a layout of 1 - N - 2 - 3 - 4 - 5 - 6 (for a typical 6-speed gearbox, said as "one down, five up"). However, most modern motor scooters do not use a sequential manual transmission; instead using either a hydraulic automatic transmission , or

833-464: A small diesel engine, such as a Yanmar 2GM20 found on a sailboat, has a redline of 3400 RPM continuous, with a maximum 1-hour rating of 3600 RPM. Gasoline automobile engines typically will have a redline at between 6000 to 7000 rpm. The Gordon Murray Automotive T.50 has the highest redline of a piston-engine road car rated at 12,100 rpm. The Renesis in the Mazda RX-8 has the highest redline of

882-406: A speedometer for use on a road. To save fitting a second dial, the vehicle's tachometer is often marked with a second scale in units of speed. This scale is only accurate in a certain gear, but since many tractors only have one gear that is practical for use on-road, this is sufficient. Tractors with multiple 'road gears' often have tachometers with more than one speed scale. Aircraft tachometers have

931-417: Is a connection to one of the stator's coil output, before the rectifier. Tachometers driven by a rotating cable from a drive unit fitted to the engine (usually on the camshaft ) exist - usually on simple diesel-engined machinery with basic or no electrical systems. On recent EMS found on modern vehicles, the signal for the tachometer is usually generated from an ECU which derives the information from either

980-445: Is an instrument measuring the rotation speed of a shaft or disk, as in a motor or other machine. The device usually displays the revolutions per minute (RPM) on a calibrated analogue dial, but digital displays are increasingly common. The word comes from Ancient Greek τάχος (táchos)  'speed' and μέτρον (métron)  'measure'. Essentially the words tachometer and speedometer have identical meaning:

1029-449: Is assumed to be the German engineer Dietrich Uhlhorn ; he used it for measuring the speed of machines in 1817. Since 1840, it has been used to measure the speed of locomotives . Tachometers or revolution counters on cars, aircraft, and other vehicles show the rate of rotation of the engine's crankshaft , and typically have markings indicating a safe range of rotation speeds. This can assist

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1078-440: Is proportional to its number of rotations compared to the master wheel. This calibration must be done while coasting at a fixed speed to eliminate the possibility of wheel slip/slide introducing errors into the calculation. Automatic calibration of this type is used to generate more accurate traction and braking signals, and to improve wheel slip detection. A weakness of systems that rely on wheel rotation for tachometry and odometry

1127-425: Is said to be "at speed." (To this day on film sets, the director calls "Roll sound!" and the sound man replies "Sound speed!" This is a vestige of the days when recording devices required several seconds to reach a regulated speed.) Having perfectly regulated tape speed is important because the human ear is very sensitive to changes in pitch, particularly sudden ones, and without a self-regulating system to control

1176-435: Is that the train wheels and the rails are very smooth and the friction between them is low, leading to high error rates if the wheels slip or slide. To compensate for this, secondary odometry inputs employ Doppler radar units beneath the train to measure speed independently. In analogue audio recording , a tachometer is a device that measures the speed of audiotape as it passes across the head. On most audio tape recorders

1225-423: Is usually set to an RPM value at redline or a few hundred RPM above. Most Electronic Control Units (ECUs) of automatic transmission cars will upshift before the engine hits the redline even with maximum acceleration (The ECU in a sports car's automatic transmission will allow the engine to go nearer the redline or hit the redline before upshifting). If manual override is used, the engine may go past redline for

1274-465: The Cosworth and Renault 2.4-liter V8 engines during the 2006 season . Most modern cars have computer systems that prevent the engine from straying too far into the redline by cutting fuel flow through the fuel injectors / fuel rail (in a direct-injected engine) / carburetor or by disabling the ignition system until the engine drops to a safer operating speed. This device is known as a rev-limiter and

1323-487: The European Train Control System . As well as speed sensing, these probes are often used to calculate distance travelled by multiplying wheel rotations by wheel circumference. They can be used to automatically calibrate wheel diameter by comparing the number of rotations of each axle against a master wheel that has been measured manually. Since all wheels travel the same distance, the diameter of each wheel

1372-590: The McLaren F1 GTR , Mercedes-Benz CLK GTR , Porsche 911 GT1 , and Panoz Esperante GTR-1 GT1 racecars in 1996 and 1997. This was closely followed by WRC Rally cars in 1997, 1998, and 1999, and also the Porsche LMP1-98 , Nissan R390 GT1 , Toyota GT-One , and the BMW V12 LM ' and LMR Le Mans Prototype racecars in 1998 and 1999. Touring cars have also used sequential manual gearboxes; starting with

1421-501: The European DTM series in 2000, which used it for 12 seasons, until a switch to a paddle-shift system in 2012. The Australian V8 Supercars series started using sequential manual gearboxes in 2008, after switching from an H-pattern manual gearbox . NASCAR introduced a 5-speed sequential manual transmission with their Gen-7 car in 2022, after using a conventional 4-speed H-pattern manual transmission for many years. Due to

1470-453: The chances of damaging the engine. The acceleration, or rate of change in piston velocity, is the limiting factor. The piston acceleration is directly proportional to the magnitude of the G-forces experienced by the piston-connecting rod assembly. As long as the G-forces acting on the piston-connecting rod assembly multiplied by their own mass is less than the compressive and tensile strengths of

1519-481: The circumference of the disk provide quadrature encoded outputs and thus allow the vehicle's computer to determine the direction of rotation of the wheel. This is a legal requirement in Switzerland to prevent rollback when starting from standstill. Strictly, such devices are not tachometers since they do not provide a direct reading of the rotational speed of the disk. The speed has to be derived externally by counting

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1568-427: The components and moving mass, used on OHV engines. Lower redlines, however, do not necessarily mean lower performance. Motorcycle engines can have even higher redlines because of their comparatively lower reciprocating mass . For example, the 1986–1996 Honda CBR250RR has a redline of about 19,000 rpm. Higher yet have been the redlines of some Formula One cars, with engine speeds reaching over 20,000 rpm on

1617-401: The crankshaft or camshaft speed sensor. Tachometers are used to estimate traffic speed and volume (flow). A vehicle is equipped with the sensor and conducts "tach runs" which record the traffic data. These data are a substitute or complement to loop detector data. To get statistically significant results requires a high number of runs, and bias is introduced by the time of day, day of week, and

1666-481: The driver in selecting appropriate throttle and gear settings for the driving conditions. Prolonged use at high speeds may cause inadequate lubrication , overheating (exceeding capability of the cooling system), exceeding speed capability of sub-parts of the engine (for example spring retracted valves) thus causing excessive wear or permanent damage or failure of engines. On analogue tachometers, speeds above maximum safe operating speed are typically indicated by an area of

1715-464: The driver to selecting either the next or previous gear, in a successive order. A sequential manual transmission is unsynchronized , and allows the driver to select either the next gear (e.g. shifting from first gear to second gear) or the previous gear (e.g., shifting from third gear to second gear), operated either via electronic paddle-shifters mounted behind the steering wheel or with a sequential shifter. This restriction avoids accidentally selecting

1764-463: The gauge marked in red, giving rise to the expression of " redlining " an engine — revving the engine up to the maximum safe limit. Most modern cars typically have a revolution limiter which electronically limits engine speed to prevent damage. Diesel engines with traditional mechanical injector systems have an integral governor which prevents over-speeding the engine, so the tachometers in vehicles and machinery fitted with such engines sometimes lack

1813-460: The infamously unreliable Queerbox design, pioneered by Richard Ansdale and Harry Mundy , which was used in various Lotus Grand Prix racecars during the late-1950s and early-1960s, beginning with the 1958 Lotus 12 , and is technically the first proper "sequential" gearbox used in a racecar. Most racing cars also use a sequential transmission now (via a sequential shift lever, with a mechanical linkage, or electronic paddle-shifters), rather than

1862-600: The materials they are constructed from and as long as it does not exceed the bearing load limits, the engine can safely turn without succumbing to physical or structural failure. Redlines vary anywhere from a few hundred revolutions per minute (rpm) (in very large engines such as those in trains and generators) to more than 10,000 rpm (in smaller, usually high-performance engines such as motorcycles, some sports cars, and pistonless rotary engines). Diesel engines normally have lower redlines than comparably sized gasoline engines , largely because of fuel-atomization limitations; even

1911-472: The number of pulses in a time period. It is difficult to prove conclusively that the vehicle is stationary, other than by waiting a certain time to ensure that no further pulses occur. This is one reason why there is often a time delay between the train stopping, as perceived by a passenger, and the doors being released. Slotted-disk devices are typical sensors used in odometer systems for rail vehicles, such as are required for train protection systems — notably

1960-453: The old H-pattern stick shift , beginning with the paddle-shifted Williams FW14 Formula One car in 1991, which used a sequential drum-rotation mechanism. The first modern sequential manual gearbox with a manual shift lever was used in the 1990 Peugeot 905 Group C sports car , followed by the Ferrari 333 SP LMP racecar and CART Champ Cars / Indycars in 1994 and 1996, and then

2009-413: The redline. For example, if the operator is driving close to redline in 3rd gear and attempts to shift to 4th gear but unintentionally puts the car in 2nd by mistake, the transmission will be spinning much faster than the engine, and when the clutch is released the engine's rpm will increase rapidly. It will lead to a rough and very noticeable engine braking , and likely engine damage. This is often known as

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2058-541: The season. However, because of the expense, spacing (a lower density of loop detectors diminishes data accuracy), and relatively low reliability of loop detectors (often 30% or more are out of service at any given time), tach runs remain a common practice. Speed sensing devices, termed variously "wheel impulse generators" (WIG), pulse generators, speed probes, or tachometers are used extensively in rail vehicles. Common types include opto-isolator slotted disk sensors and Hall effect sensors . Hall effect sensors typically use

2107-446: The sensor allows ferrous dust from the vehicle's underframe to build up on the probe or target, inhibiting its function. Opto-isolator sensors are completely encased to prevent ingress from the outside environment. The only exposed parts are a sealed plug connector and a drive fork, which is attached to a slotted disk internally through a bearing and seal. The slotted disk is typically sandwiched between two circuit boards containing

2156-514: The speed of tape across the head, the pitch could drift several percent. This effect is called a wow -and- flutter , and a modern, tachometer-regulated cassette deck has a wow-and-flutter of 0.07%. Tachometers are acceptable for high-fidelity sound playback, but not for recording in synchronization with a movie camera . For such purposes, special recorders that record pilottone must be used. Tachometer signals can be used to synchronize several tape machines together, but only if in addition to

2205-465: The tach signal, a directional signal is transmitted, to tell slave machines in which direction the master is moving. Sequential manual transmission A sequential manual transmission , also known as a sequential gearbox or sequential transmission , is a type of non-synchronous manual transmission used mostly in motorcycles and racing cars . It produces faster shift times than traditional synchronized manual transmissions , and restricts

2254-454: The tachometer (or simply "tach") is a relatively large spindle near the ERP head stack , isolated from the feed and take-up spindles by tension idlers. On many recorders the tachometer spindle is connected by an axle to a rotating magnet that induces a changing magnetic field upon a Hall effect transistor . Other systems connect the spindle to a stroboscope , which alternates light and dark upon

2303-504: The tappet or roller on the camshaft. After the valve opens, the valve spring does not have enough force to push the mass of the rocker arm, pushrod, and lifter down on the cam before the next combustion cycle. Flathead engines can have even lower redlines; for example, the Universal Atomic 4 , commonly used as auxiliary power on sailboats from the 1950s to the 1980s, has a redline of just 3500 RPM. Overhead cam engines eliminate many of

2352-412: The vehicle starts. Since the engagement ring (or "dog ring") pushed by the shift fork and moves quick, and the engagement ring begins to transmit power synchronously while it comes into contact, the sequential manual transmission has the shortest shift speed, and the shift time is usually 5 milliseconds or less, so now used in all Formula 1 cars. A sequential manual transmission is not to be confused with

2401-431: The wrong gear; however, it also prevents the driver from deliberately "skipping" gears. The use of dog clutches (rather than synchromesh ) results in faster shift speeds than a conventional manual transmission. On a sequential manual transmission, the shift lever operates a ratchet mechanism that converts the fore-and-aft motion of the shift lever into rotation of a Gear shift drum or selector drum (sometimes called

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