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93-449: The word " plastic " draws from the Greek word "plastikos," which means "to mold" or "to shape." It has long preceded its dominant modern meaning as a synthetic material . The term " plastic arts " has been used historically to denote visual art forms (painting, sculpture, and ceramics) as opposed to literature or music. The related terms plasticity and plasticism became more widely used in

186-424: A polymer blend , such as high impact polystyrene . Large companies may do their own compounding prior to production, but some producers have it done by a third party. Companies that specialize in this work are known as Compounders. The compounding of thermosetting plastic is relatively straightforward; as it remains liquid until it is cured into its final form. For thermosoftening materials, which are used to make

279-412: A "Materia Nova", "expressive of our own age". By the 1930s, Bakelite was used for game pieces like chess pieces , poker chips , dominoes , and mahjong sets. Kitchenware made with Bakelite, including canisters and tableware, was promoted for its resistance to heat and to chipping. In the mid-1930s, Northland marketed a line of skis with a black "Ebonite" base, a coating of Bakelite. By 1935, it

372-512: A conductivity of up to 80 kS/cm in stretch-oriented polyacetylene , has been achieved, it does not approach that of most metals. For example, copper has a conductivity of several hundred kS/cm. Biodegradable plastics are plastics that degrade (break down) upon exposure to sunlight or ultra-violet radiation ; water or dampness; bacteria; enzymes; or wind abrasion. Attack by insects, such as waxworms and mealworms, can also be considered as forms of biodegradation. Aerobic degradation requires that

465-619: A finished plastic may be non-toxic, the monomers used in the manufacture of its parent polymers may be toxic. In some cases, small amounts of those chemicals can remain trapped in the product unless suitable processing is employed. For example, the World Health Organization 's International Agency for Research on Cancer (IARC) has recognized vinyl chloride , the precursor to PVC, as a human carcinogen. Some plastic products degrade to chemicals with estrogenic activity. The primary building block of polycarbonates, bisphenol A (BPA),

558-408: A large molecular weight, they are biochemically inert. Plastic products contain a variety of additives, however, some of which can be toxic. For example, plasticizers like adipates and phthalates are often added to brittle plastics like PVC to make them pliable enough for use in food packaging, toys, and many other items. Traces of these compounds can leach out of the product. Owing to concerns over

651-417: A material with inconsistent properties, which can be unappealing to industry. For example, mixing different colored plastics with different plastic colorants together can produce a discolored or brown material and for this reason plastic is usually sorted by both polymer type and color before recycling. Absence of transparency and reporting across the value chain often results in lack of knowledge concerning

744-487: A meeting of the American Chemical Society on February 5, 1909. Baekeland started semi-commercial production of his new material in his home laboratory, marketing it as a material for electrical insulators. In the summer of 1909, he licensed the continental European rights to Rütger AG. The subsidiary formed at that time, Bakelite AG, was the first to produce Bakelite on an industrial scale. By 1910, Baekeland

837-495: A mixture of private and state-owned enterprises. Roughly half of all production takes place in East Asia, with China being the largest single producer. Major international producers include: Historically, Europe and North America have dominated global plastics production. However, since 2010 Asia has emerged as a significant producer, with China accounting for 31% of total plastic resin production in 2020. Regional differences in

930-486: A new disease caused solely by plastics, was discovered in seabirds. The birds identified as having the disease have scarred digestive tracts from ingesting plastic waste. "When birds ingest small pieces of plastic, they found, it inflames the digestive tract. Over time, the persistent inflammation causes tissues to become scarred and disfigured, affecting digestion, growth and survival." Pure plastics have low toxicity due to their insolubility in water, and because they have

1023-692: A particular purpose. Examples include thermoplastics , thermosets , conductive polymers , biodegradable plastics , engineering plastics and elastomers . One important classification of plastics is the degree to which the chemical processes used to make them are reversible or not. Thermoplastics do not undergo chemical change in their composition when heated and thus can be molded repeatedly. Examples include polyethylene (PE), polypropylene (PP), polystyrene (PS), and polyvinyl chloride (PVC). Thermosets, or thermosetting polymers, can melt and take shape only once: after they have solidified, they stay solid. If reheated, thermosets decompose rather than melt. In

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1116-674: A pattern of more regularly spaced atoms, such as high-density polyethylene (HDPE), polybutylene terephthalate (PBT), and polyether ether ketone (PEEK). However, some plastics are partially amorphous and partially crystalline in molecular structure, giving them both a melting point and one or more glass transitions (the temperature above which the extent of localized molecular flexibility is substantially increased). These so-called semi-crystalline plastics include polyethylene, polypropylene, polyvinyl chloride, polyamides (nylons), polyesters and some polyurethanes. Intrinsically Conducting Polymers (ICP) are organic polymers that conduct electricity. While

1209-414: A similar material fakelite (fake bakelite) exists made from modern safer materials which do not contain asbestos . The United States Patent and Trademark Office granted Baekeland a patent for a "Method of making insoluble products of phenol and formaldehyde" on December 7, 1909. Producing hard, compact, insoluble, and infusible condensation products of phenols and formaldehyde marked the beginning of

1302-405: A synthetic plastic was revolutionary for the chemical industry, which at the time made most of its income from cloth dyes and explosives. Bakelite's commercial success inspired the industry to develop other synthetic plastics. As the world's first commercial synthetic plastic , Bakelite was named a National Historic Chemical Landmark by the American Chemical Society . Bakelite was produced for

1395-401: A synthetic resin rather than coating it. By controlling the pressure and temperature applied to phenol and formaldehyde , he produced a hard moldable material that he named Bakelite, after himself. It was the first synthetic thermosetting plastic produced, and Baekeland speculated on "the thousand and one ... articles" it could be used to make. He considered the possibilities of using

1488-519: A turnover of more than 360 billion euros per year. In China in 2016 there were over 15,000 plastic manufacturing companies, generating more than US$ 366 billion in revenue. In 2017, the global plastics market was dominated by thermoplastics – polymers that can be melted and recast. Thermoplastics include polyethylene (PE), polyethylene terephthalate (PET), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS) and synthetic fibers, which together represent 86% of all plastics. Plastic

1581-594: A variety of shapes: films, fibers, plates, tubes, bottles and boxes, among many others. Plasticity also has a technical definition in materials science outside the scope of this article; it refers to the non-reversible change in form of solid substances. Most plastics contain organic polymers. The vast majority of these polymers are formed from chains of carbon atoms, with or without the attachment of oxygen, nitrogen or sulfur atoms. These chains comprise many repeating units formed from monomers . Each polymer chain consists of several thousand repeating units. The backbone

1674-582: A varnish, and a protective coating, as well as for the emerging electrical and automobile industries because of its extraordinarily high resistance to electricity, heat, and chemical action. The earliest commercial use of Bakelite in the electrical industry was the molding of tiny insulating bushings, made in 1908 for the Weston Electrical Instrument Corporation by Richard W. Seabury of the Boonton Rubber Company. Bakelite

1767-671: A wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to their widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from fossil fuel-based chemicals like natural gas or petroleum ; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives. Between 1950 and 2017 9.2 billion metric tons of plastic are estimated to have been made; more than half of this has been produced since 2004. In 2020, 400 million tons of plastic were produced. If global trends on plastic demand continue, it

1860-613: A wide variety of filling materials, including cotton, powdered bronze, and slate dust, but was most successful with wood and asbestos fibers, though asbestos was gradually abandoned by all manufacturers due to stricter environmental laws. Baekeland filed a substantial number of related patents. Bakelite, his "method of making insoluble products of phenol and formaldehyde", was filed on July 13, 1907, and granted on December 7, 1909. He also filed for patent protection in other countries, including Belgium, Canada, Denmark, Hungary, Japan, Mexico, Russia, and Spain. He announced his invention at

1953-403: Is a global treaty to protect human health and the environment from chemicals that remain intact in the environment for long periods, become widely distributed geographically, accumulate in the fatty tissue of humans and wildlife, and have harmful impacts on human health or on the environment. Other additives proven to be harmful such as cadmium , chromium , lead and mercury (regulated under

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2046-403: Is also resistant to electricity, and prized for its low conductivity. It is not flexible. Phenolic resin products may swell slightly under conditions of extreme humidity or perpetual dampness. When rubbed or burnt, Bakelite has a distinctive, acrid, sickly-sweet or fishy odor. The characteristics of Bakelite made it particularly suitable as a molding compound, an adhesive or binding agent,

2139-409: Is also used in the mounting of metal samples in metallography . Bakelite items, particularly jewelry and radios, have become popular collectibles. The term Bakelite is sometimes used in the resale market as a catch-all for various types of early plastics, including Catalin and Faturan , which may be brightly colored, as well as items made of true Bakelite material. Due to its aesthetics,

2232-518: Is an estrogen-like endocrine disruptor that may leach into food. Research in Environmental Health Perspectives finds that BPA leached from the lining of tin cans, dental sealants and polycarbonate bottles can increase the body weight of lab animals' offspring. A more recent animal study suggests that even low-level exposure to BPA results in insulin resistance, which can lead to inflammation and heart disease. As of January 2010,

2325-555: Is as packaging materials, but they are used in a wide range of other sectors, including: construction (pipes, gutters, door and windows), textiles ( stretchable fabrics , fleece ), consumer goods (toys, tableware, toothbrushes), transportation (headlights, bumpers, body panels , wing mirrors ), electronics (phones, computers, televisions) and as machine parts. In optics, plastics are used to manufacture aspheric lenses. Additives are chemicals blended into plastics to change their performance or appearance, making it possible to alter

2418-488: Is burned, especially when burning is uncontrolled or takes place in low- technology incinerators, as is common in many developing countries. Incomplete combustion can cause emissions of hazardous substances such as acid gases and ash which can contain persistent organic pollutants (POPs) such as dioxins . A number of additives identified as hazardous to humans and/or the environment are regulated internationally. The Stockholm Convention on Persistent Organic Pollutants (POPs)

2511-496: Is estimated that annual global plastic production will reach over 1.1 billion tons by 2050. The success and dominance of plastics starting in the early 20th century has caused widespread environmental problems, due to their slow decomposition rate in natural ecosystems. Most plastic produced has not been reused, or is incapable of reuse, either being captured in landfills or persisting in the environment as plastic pollution and microplastics . Plastic pollution can be found in all

2604-446: Is not sold as a pure unadulterated substance, but is instead mixed with various chemicals and other materials, which are collectively known as additives. These are added during the compounding stage and include substances such as stabilizers , plasticizers and dyes , which are intended to improve the lifespan, workability or appearance of the final item. In some cases, this can involve mixing different types of plastic together to form

2697-414: Is performed by simply remelting and reforming used plastic into new items. Additives present risks in recycled products, as they are difficult to remove. When plastic products are recycled, it is highly likely that the additives will be integrated into the new products. Waste plastic, even if it is all of the same polymer type, will contain varying types and amounts of additives. Mixing these together can give

2790-402: Is still manufactured and produced in sheet, rod, and tube form for industrial applications in the electronics, power generation, and aerospace industries, and under a variety of commercial brand names. Phenolic resins have been commonly used in ablative heat shields. Soviet heatshields for ICBM warheads and spacecraft reentry consisted of asbestos textolite, impregnated with Bakelite. Bakelite

2883-448: Is the part of the chain that is on the main path , linking together a large number of repeat units. To customize the properties of a plastic, different molecular groups called side chains hang from this backbone; they are usually hung from the monomers before the monomers themselves are linked together to form the polymer chain. The structure of these side chains influences the properties of the polymer. Plastics are usually classified by

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2976-555: The Catalin company, through a different process which enabled them to introduce 15 new colors. Translucent jewelry, poker chips and other items made of phenolic resins were introduced in the 1930s or 1940s by the Catalin company under the Prystal name. The creation of marbled phenolic resins may also be attributable to the Catalin company. Making Bakelite is a multi-stage process. It begins with

3069-630: The Los Angeles Times reported that the US Food and Drug Administration (FDA) is spending $ 30 million to investigate indications of BPA's link to cancer. Bis(2-ethylhexyl) adipate , present in plastic wrap based on PVC, is also of concern, as are the volatile organic compounds present in new car smell . The EU has a permanent ban on the use of phthalates in toys. In 2009, the US government banned certain types of phthalates commonly used in plastic. Because

3162-464: The Minamata Convention on Mercury ), which have previously been used in plastic production, are banned in many jurisdictions. However they are still routinely found in some plastic packaging including food packaging. The use of the additive bisphenol A (BPA) in plastic baby bottles is banned in many parts of the world, but is not restricted in some low-income countries. In 2023, plasticosis ,

3255-462: The polymerization of their starting materials ( monomers ); which are almost always petrochemical in nature. Such facilities are normally large and are visually similar to oil refineries , with sprawling pipework running throughout. The large size of these plants allows them to exploit economies of scale . Despite this, plastic production is not particularly monopolized, with about 100 companies accounting for 90% of global production. This includes

3348-504: The 1950s. Others estimate a cumulative human production of 8.3 billion tons of plastic, of which 6.3 billion tons is waste, with only 9% getting recycled. Bakelite Bakelite ( / ˈ b eɪ k ə l aɪ t / BAY -kə-lyte ), formally poly­oxy­benzyl­methylene­glycol­anhydride , is a thermosetting phenol formaldehyde resin , formed from a condensation reaction of phenol with formaldehyde . The first plastic made from synthetic components, it

3441-580: The Army and black buttons for the RAF . In 1947, Dutch art forger Han van Meegeren was convicted of forgery, after chemist and curator Paul B. Coremans proved that a purported Vermeer contained Bakelite, which van Meegeren had used as a paint hardener. Bakelite was sometimes used in the pistol grip, hand guard, and buttstock of firearms. The AKM and some early AK-74 rifles are frequently mistakenly identified as using Bakelite, but most were made with AG-4S . By

3534-491: The EU, over 400 additives are used in high volumes. In a global market analysis, 5,500 additives were found. At a minimum, all plastic contains some polymer stabilizers which permit them to be melt-processed (molded) without suffering polymer degradation . Other additives are optional and can be added as required, with loadings varying significantly between applications. The amount of additives contained in plastics varies depending on

3627-433: The Greek πλαστικός ( plastikos ), meaning "capable of being shaped or molded ;" in turn, it is from πλαστός ( plastos ) meaning "molded." As a noun , the word most commonly refers to the solid products of petrochemical-derived manufacturing. The noun plasticity refers specifically here to the deformability of the materials used in the manufacture of plastics. Plasticity allows molding , extrusion or compression into

3720-547: The North American Free Trade Agreement or NAFTA region) accounts for 21% of global plastic consumption, closely followed by China (20%) and Western Europe (18%). In North America and Europe, there is high per capita plastic consumption (94 kg and 85 kg/capita/year, respectively). In China, there is lower per capita consumption (58 kg/capita/year), but high consumption nationally because of its large population. The largest application for plastics

3813-579: The Romantic (domain). In Schlegel's Viennese lectures (1809–1811), published in 1827 as On the Theory and History of the Plastic Arts , he contrasted the plasticism of Classical Art with picturesque Romanticism: [He] operated with the antinomy of terms plastic/pictorial, mechanically/ organically, finite/ infinite, and closed/accomplished. Schlegel stated that the spirit of the entire antique culture and poetry

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3906-499: The United States Environmental Protection Agency (US EPA) revealed that out of 3,377 chemicals potentially associated with plastic packaging and 906 likely associated with it, 68 were ranked by ECHA as "highest for human health hazards" and 68 as "highest for environmental hazards". As additives change the properties of plastics they have to be considered during recycling. Presently, almost all recycling

3999-486: The additives' function. For example, additives in polyvinyl chloride (PVC) can constitute up to 80% of the total volume. Pure unadulterated plastic (barefoot resin) is never sold, even by the primary producers. Additives may be weakly bound to the polymers or react in the polymer matrix. Although additives are blended into plastic they remain chemically distinct from it, and can gradually leach back out during normal use, when in landfills, or following improper disposal in

4092-657: The area of inexpensive board and tabletop games produced in China, Hong Kong, and India. Items such as billiard balls, dominoes and pieces for board games such as chess, checkers, and backgammon are constructed of Bakelite for its look, durability, fine polish, weight, and sound. Common dice are sometimes made of Bakelite for weight and sound, but the majority are made of a thermoplastic polymer such as acrylonitrile butadiene styrene (ABS). Bakelite continues to be used for wire insulation, brake pads and related automotive components, and industrial electrical-related applications. Bakelite stock

4185-599: The article "Bakelite – What It Is" by Allan Brown. The range of colors that were available included "black, brown, red, yellow, green, gray, blue, and blends of two or more of these". The article emphasized that Bakelite came in various forms. Bakelite is manufactured in several forms to suit varying requirements. In all these forms the fundamental basis is the initial Bakelite resin. This variety includes clear material, for jewelry, smokers' articles, etc.; cement, for sealing electric light bulbs in metal bases; varnishes, for impregnating electric coils, etc.; lacquers, for protecting

4278-534: The birth of the plastic industry in the 1950s, global production has increased enormously, reaching 400 million tonnes a year in 2021; this is up from 381 million metric tonnes in 2015 (excluding additives). From the 1950s, rapid growth occurred in the use of plastics for packaging, in building and construction, and in other sectors. If global trends on plastic demand continue, it is estimated that by 2050 annual global plastic production will exceed 1.1 billion tonnes annually. Plastics are produced in chemical plants by

4371-690: The chemical profile of the final products. For example, products containing brominated flame retardants have been incorporated into new plastic products. Flame retardants are a group of chemicals used in electronic and electrical equipment, textiles, furniture and construction materials which should not be present in food packaging or child care products. A recent study found brominated dioxins as unintentional contaminants in toys made from recycled plastic electronic waste that contained brominated flame retardants. Brominated dioxins have been found to exhibit toxicity similar to that of chlorinated dioxins. They can have negative developmental effects and negative effects on

4464-448: The chemical structure of most plastics renders them durable, they are resistant to many natural degradation processes. Much of this material may persist for centuries or longer, given the demonstrated persistence of structurally similar natural materials such as amber . There are differing estimates of how much plastic waste has been produced in the last century. By one estimate, one billion tons of plastic waste have been discarded since

4557-802: The chemical structure of the polymer's backbone and side chains. Important groups classified in this way include the acrylics , polyesters , silicones , polyurethanes , and halogenated plastics . Plastics can be classified by the chemical process used in their synthesis, such as condensation , polyaddition , and cross-linking . They can also be classified by their physical properties, including hardness , density , tensile strength , thermal resistance , and glass transition temperature . Plastics can additionally be classified by their resistance and reactions to various substances and processes, such as exposure to organic solvents, oxidation , and ionizing radiation . Other classifications of plastics are based on qualities relevant to manufacturing or product design for

4650-457: The commercial manufacture of synthetic phenolic resin as "distinctly an American achievement", and noted that "the publication of figures, however, would be a virtual disclosure of the production of an individual company". In England, Bakelite Limited, a merger of three British phenol formaldehyde resin suppliers (Damard Lacquer Company Limited of Birmingham , Mouldensite Limited of Darley Dale and Redmanol Chemical Products Company of London ),

4743-452: The commodity plastics, with many having exceptional properties. Engineering plastics are more robust and are used to make products such as vehicle parts, building and construction materials, and some machine parts. In some cases they are polymer blends formed by mixing different plastics together (ABS, HIPS etc.). Engineering plastics can replace metals in vehicles, lowering their weight and improving fuel efficiency by 6–8%. Roughly 50% of

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4836-652: The demand for molded plastics led the company to concentrate on molding rather than cast solid resins. The Bakelite Corporation was formed in 1922 after patent litigation favorable to Baekeland, from a merger of three companies: Baekeland's General Bakelite Company; the Condensite Company, founded by J. W. Aylesworth; and the Redmanol Chemical Products Company , founded by Lawrence V. Redman . Under director of advertising and public relations Allan Brown, who came to Bakelite from Condensite, Bakelite

4929-508: The developing world, the applications of plastic may differ; 42% of India's consumption is used in packaging. In the medical field, polymer implants and other medical devices are derived at least partially from plastic. Worldwide, about 50 kg of plastic is produced annually per person, with production doubling every ten years. The world's first fully synthetic plastic was Bakelite , invented in New York in 1907, by Leo Baekeland , who coined

5022-546: The early 20th century by critics discussing modern painting, particularly the works of Paul Cézanne . The oldest known "plastic art" dates back to 30,000–34,000 BP . In contrast to the limiting of 'plastic arts' to sculpture and architecture by Friedrich Wilhelm Joseph Schelling in 1807, the German critic August Wilhelm Schlegel (1767–1845) applied the concept not only to visual arts, but also poetry. Classical poetry lines he saw using plastic isolation, and rhyme falling under

5115-651: The effects of such leachates , the EU has restricted the use of DEHP (di-2-ethylhexyl phthalate) and other phthalates in some applications, and the US has limited the use of DEHP, DPB , BBP , DINP , DIDP , and DnOP in children's toys and child-care articles through the Consumer Product Safety Improvement Act . Some compounds leaching from polystyrene food containers have been proposed to interfere with hormone functions and are suspected human carcinogens (cancer-causing substances). Other chemicals of potential concern include alkylphenols . While

5208-401: The environment. Additives may also degrade to form other toxic molecules. Plastic fragmentation into microplastics and nanoplastics can allow chemical additives to move in the environment far from the point of use. Once released, some additives and derivatives may persist in the environment and bioaccumulate in organisms. They can have adverse effects on human health and biota. A recent review by

5301-407: The finite limits of fossil fuel reserves and to rising levels of greenhouse gases caused primarily by the burning of those fuels, the development of bioplastics is a growing field. Global production capacity for bio-based plastics is estimated at 327,000 tonnes per year. In contrast, global production of polyethylene (PE) and polypropylene (PP), the world's leading petrochemical-derived polyolefins,

5394-514: The first half of the 20th century. Beginning in the 1920s, it became a popular material for jewelry. Designer Coco Chanel included Bakelite bracelets in her costume jewelry collections. Designers such as Elsa Schiaparelli used it for jewelry and also for specially designed dress buttons. Later, Diana Vreeland , editor of Vogue , was enthusiastic about Bakelite. Bakelite was also used to make presentation boxes for Breitling watches. By 1930, designer Paul T. Frankl considered Bakelite

5487-416: The first time in 1872 by Adolf von Baeyer , though its use as a commercial product was not considered at the time. Leo Baekeland was already wealthy due to his invention of Velox photographic paper when he began to investigate the reactions of phenol and formaldehyde in his home laboratory. Chemists had begun to recognize that many natural resins and fibers were polymers . Baekeland's initial intent

5580-433: The foaming that would otherwise occur. The resulting substance is extremely hard and both infusible and insoluble. Molded Bakelite forms in a condensation reaction of phenol and formaldehyde, with wood flour or asbestos fiber as a filler, under high pressure and heat in a time frame of a few minutes of curing . The result is a hard plastic material. Asbestos was gradually abandoned as filler because many countries banned

5673-418: The heating of phenol and formaldehyde in the presence of a catalyst such as hydrochloric acid, zinc chloride , or the base ammonia. This creates a liquid condensation product, referred to as Bakelite A , which is soluble in alcohol, acetone, or additional phenol. Heated further, the product becomes partially soluble and can still be softened by heat. Sustained heating results in an "insoluble hard gum". However,

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5766-399: The high temperatures required to create this tend to cause violent foaming of the mixture when done at standard atmospheric pressure, which results in the cooled material being porous and breakable. Baekeland's innovative step was to put his "last condensation product" into an egg-shaped "Bakelizer". By heating it under pressure, at about 150 °C (302 °F), Baekeland was able to suppress

5859-568: The host resin. Masterbatch granules can be mixed with cheaper bulk polymer and will release their additives during processing to give a homogeneous final product. This can be cheaper than working with a fully compounded material and is particularly common for the introduction of color. Companies that produce finished goods are known as converters (sometimes processors). The vast majority of plastics produced worldwide are thermosoftening and must be heated until molten in order to be molded. Various sorts of extrusion equipment exist which can then form

5952-492: The late 1940s, newer materials were superseding Bakelite in many areas. Phenolics are less frequently used in general consumer products today due to their cost and complexity of production and their brittle nature. They still appear in some applications where their specific properties are required, such as small precision-shaped components, molded disc brake cylinders, saucepan handles, electrical plugs, switches and parts for electrical irons, printed circuit boards , as well as in

6045-463: The layers into thermosetting industrial laminated plastic. Bakelite phenolic sheet is produced in many commercial grades and with various additives to meet diverse mechanical, electrical, and thermal requirements. Some common types include: Bakelite has a number of important properties. It can be molded very quickly, decreasing production time. Moldings are smooth, retain their shape, and are resistant to heat, scratches, and destructive solvents. It

6138-604: The majority of products, it is necessary to melt the plastic in order to mix-in the additives. This involves heating it to anywhere between 150–320 °C (300–610 °F). Molten plastic is viscous and exhibits laminar flow , leading to poor mixing. Compounding is therefore done using extrusion equipment, which is able to supply the necessary heat and mixing to give a properly dispersed product. The concentrations of most additives are usually quite low, however high levels can be added to create Masterbatch products. The additives in these are concentrated but still properly dispersed in

6231-450: The nervous system and interfere with mechanisms of the endocrine system. Many of the controversies associated with plastics actually relate to their additives, as some compounds can be persistent, bioaccumulating and potentially harmful. The now banned flame retardants OctaBDE and PentaBDE are an example of this, while the health effects of phthalates are an ongoing area of public concern. Additives can also be problematic if waste

6324-709: The plastic be exposed at the surface, whereas anaerobic degradation would be effective in landfill or composting systems. Some companies produce biodegradable additives to enhance biodegradation. Although starch powder can be added as a filler to allow some plastics to degrade more easily, such treatment does not lead to complete breakdown. Some researchers have genetically engineered bacteria to synthesize completely biodegradable plastics, such as polyhydroxy butyrate (PHB); however, these were still relatively costly as of 2021. While most plastics are produced from petrochemicals, bioplastics are made substantially from renewable plant materials like cellulose and starch. Due both to

6417-571: The plastic into almost any shape. For thermosetting materials the process is slightly different, as the plastics are liquid to begin with and but must be cured to give solid products, but much of the equipment is broadly similar. The most commonly produced plastic consumer products include packaging made from LDPE (e.g. bags, containers, food packaging film), containers made from HDPE (e.g. milk bottles, shampoo bottles, ice cream tubs), and PET (e.g. bottles for water and other drinks). Together these products account for around 36% of plastics use in

6510-464: The preferred choice for the mass production everyday objects. Their biggest single application is in packaging, with some 146 million tonnes being used this way in 2015, equivalent to 36% of global production. Due to their dominance; many of the properties and problems commonly associated with plastics, such as pollution stemming from their poor biodegradability , are ultimately attributable to commodity plastics. A huge number of plastics exist beyond

6603-429: The production of asbestos. Bakelite's molding process had a number of advantages. Bakelite resin could be provided either as powder or as preformed partially cured slugs, increasing the speed of the casting. Thermosetting resins such as Bakelite required heat and pressure during the molding cycle but could be removed from the molding process without being cooled, again making the molding process faster. Also, because of

6696-413: The properties of plastics to better suit their intended applications. Additives are therefore one of the reasons why plastic is used so widely. Plastics are composed of chains of polymers. Many different chemicals are used as plastic additives. A randomly chosen plastic product generally contains around 20 additives. The identities and concentrations of additives are generally not listed on products. In

6789-575: The smooth polished surface that resulted, Bakelite objects required less finishing. Millions of parts could be duplicated quickly and relatively cheaply. Another market for Bakelite resin was the creation of phenolic sheet materials. A phenolic sheet is a hard, dense material made by applying heat and pressure to layers of paper or glass cloth impregnated with synthetic resin. Paper, cotton fabrics, synthetic fabrics, glass fabrics, and unwoven fabrics are all possible materials used in lamination. When heat and pressure are applied, polymerization transforms

6882-494: The surface of hardware; enamels, for giving resistive coating to industrial equipment; Laminated Bakelite, used for silent gears and insulation; and molding material, from which are formed innumerable articles of utility and beauty. The molding material is prepared ordinarily by the impregnation of cellulose substances with the initial "uncured" resin. In a 1925 report, the United States Tariff Commission hailed

6975-528: The term "plastics". Dozens of different types of plastics are produced today, such as polyethylene , which is widely used in product packaging , and polyvinyl chloride (PVC), used in construction and pipes because of its strength and durability. Many chemists have contributed to the materials science of plastics, including Nobel laureate Hermann Staudinger , who has been called "the father of polymer chemistry ," and Herman Mark , known as "the father of polymer physics ". The word plastic derives from

7068-762: The thermosetting process, an irreversible chemical reaction occurs. The vulcanization of rubber is an example of this process. Before heating in the presence of sulfur, natural rubber ( polyisoprene ) is a sticky, slightly runny material; after vulcanization, the product is dry and rigid. Around 70% of global production is concentrated in six major polymer types, the so-called commodity plastics . Unlike most other plastics these can often be identified by their resin identification code (RIC): Polyurethanes (PUR) and PP&A fibers are often also included as major commodity classes, although they usually lack RICs, as they are chemically quite diverse groups. These materials are inexpensive, versatile and easy to work with, making them

7161-444: The volume of modern cars is made of plastic, but this only accounts for 12–17% of the vehicle weight. High-performance plastics are usually expensive, with their use limited to specialized applications which make use of their superior properties. Many plastics are completely amorphous (without a highly ordered molecular structure), including thermosets, polystyrene, and methyl methacrylate (PMMA). Crystalline plastics exhibit

7254-567: The volume of plastics production are driven by user demand, the price of fossil fuel feedstocks, and investments made in the petrochemical industry. For example, since 2010 over US$ 200 billion has been invested in the United States in new plastic and chemical plants, stimulated by the low cost of raw materials. In the European Union (EU), too, heavy investments have been made in the plastics industry, which employs over 1.6 million people with

7347-497: The world's major water bodies , for example, creating garbage patches in all of the world's oceans and contaminating terrestrial ecosystems. Of all the plastic discarded so far, some 14% has been incinerated and less than 10% has been recycled. In developed economies, about a third of plastic is used in packaging and roughly the same in buildings in applications such as piping , plumbing or vinyl siding . Other uses include automobiles (up to 20% plastic ), furniture, and toys. In

7440-726: The world. Most of them (e.g. disposable cups, plates, cutlery, takeaway containers, carrier bags) are used for only a short period, many for less than a day. The use of plastics in building and construction, textiles, transportation and electrical equipment also accounts for a substantial share of the plastics market. Plastic items used for such purposes generally have longer life spans. They may be in use for periods ranging from around five years (e.g. textiles and electrical equipment) to more than 20 years (e.g. construction materials, industrial machinery). Plastic consumption differs among countries and communities, with some form of plastic having made its way into most people's lives. North America (i.e.

7533-771: Was acquired by Borden Chemical of Columbus, Ohio, now Hexion Inc. In addition to the original Bakelite material, these companies eventually made a wide range of other products, many of which were marketed under the brand name "Bakelite plastics". These included other types of cast phenolic resins similar to Catalin , and urea-formaldehyde resins, which could be made in brighter colors than poly­oxy­benzyl­methylene­glycol­anhydride. Once Baekeland's heat and pressure patents expired in 1927, Bakelite Corporation faced serious competition from other companies. Because molded Bakelite incorporated fillers to give it strength, it tended to be made in concealing dark colors. In 1927, beads, bangles, and earrings were produced by

7626-412: Was aggressively marketed as "the material of a thousand uses". A filing for a trademark featuring the letter B above the mathematical symbol for infinity was made August 25, 1925, and claimed the mark was in use as of December 1, 1924. A wide variety of uses were listed in their trademark applications. The first issue of Plastics magazine, October 1925, featured Bakelite on its cover and included

7719-468: Was also very important to the developing automobile industry. It was soon found in myriad other consumer products ranging from pipe stems and buttons to saxophone mouthpieces, cameras, early machine guns, and appliance casings. Bakelite was also very commonly used in making molded grip panels on handguns, as furniture for submachine guns and machineguns, the classic Bakelite magazines for Kalashnikov rifles, as well as numerous knife handles and "scales" through

7812-693: Was developed by Leo Baekeland in Yonkers, New York , in 1907, and patented on December 7, 1909. Bakelite was one of the first plastic-like materials to be introduced into the modern world and was popular because it could be moulded and then hardened into any shape. Because of its electrical nonconductivity and heat-resistant properties, it became a great commercial success. It was used in electrical insulators , radio and telephone casings, and such diverse products as kitchenware, jewelry, pipe stems, children's toys, and firearms. The retro appeal of old Bakelite products has made them collectible. The creation of

7905-638: Was estimated at over 150 million tonnes in 2015. The plastic industry includes the global production, compounding , conversion and sale of plastic products. Although the Middle East and Russia produce most of the required petrochemical raw materials, the production of plastic is concentrated in the global East and West. The plastic industry comprises a huge number of companies and can be divided into several sectors: Between 1950 and 2017, 9.2 billion tonnes of plastic are estimated to have been made, with more than half this having been produced since 2004. Since

7998-550: Was formed in 1926. A new Bakelite factory opened in Tyseley , Birmingham, around 1928. It was the "heart of Bakelite production in the UK" until it closed in 1987. A factory to produce phenolic resins and precursors opened in Bound Brook, New Jersey , in 1931. In 1939, the companies were acquired by Union Carbide and Carbon Corporation . In 2005, German Bakelite manufacturer Bakelite AG

8091-464: Was plastic and that the spirit of modern culture, however, was picturesque (pittoresk) This art -related article is a stub . You can help Misplaced Pages by expanding it . Plastic Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be molded , extruded or pressed into solid objects of various shapes. This adaptability, plus

8184-646: Was producing enough material in the US to justify expansion. He formed the General Bakelite Company of Perth Amboy, New Jersey, as a U.S. company to manufacture and market his new industrial material, and made overseas connections to produce it in other countries. The Bakelite Company produced "transparent" cast resin (which did not include filler ) for a small market during the 1910s and 1920s. Blocks or rods of cast resin, also known as "artificial amber", were machined and carved to create items such as pipe stems , cigarette holders , and jewelry . However,

8277-421: Was soon used for non-conducting parts of telephones, radios, and other electrical devices, including bases and sockets for light bulbs and electron tubes (vacuum tubes), supports for any type of electrical components, automobile distributor caps, and other insulators. By 1912, it was being used to make billiard balls, since its elasticity and the sound it made were similar to ivory. During World War I, Bakelite

8370-415: Was to find a replacement for shellac , a material in limited supply because it was made naturally from the secretion of lac insects (specifically Kerria lacca ). He produced a soluble phenol-formaldehyde shellac called Novolak , but it was not a market success, even though it is still used to this day (e.g., as a photoresist ). He then began experimenting on strengthening wood by impregnating it with

8463-403: Was used in solid-body electric guitars . Performers such as Jerry Byrd loved the tone of Bakelite guitars but found them difficult to keep in tune. Charles Plimpton patented BAYKO in 1933 and rushed out his first construction sets for Christmas 1934. He called the toy Bayko Light Constructional Sets , the words "Bayko Light" being a pun on the word "Bakelite". During World War II, Bakelite

8556-573: Was used in a variety of wartime equipment including pilots' goggles and field telephones. It was also used for patriotic wartime jewelry. In 1943, the thermosetting phenolic resin was even considered for the manufacture of coins, due to a shortage of traditional material. Bakelite and other non-metal materials were tested for usage for the one cent coin in the US before the Mint settled on zinc-coated steel . During World War II, Bakelite buttons were part of British uniforms. These included brown buttons for

8649-583: Was used widely, particularly in electrical systems. Important projects included the Liberty airplane engine , the wireless telephone and radio phone, and the use of micarta-bakelite propellers in the NBS-1 bomber and the DH-4B aeroplane . Bakelite's availability and ease and speed of molding helped to lower the costs and increase product availability so that telephones and radios became common household consumer goods. It

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