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Chemin de fer du Montenvers

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A rack railway (also rack-and-pinion railway , cog railway , or cogwheel railway ) is a steep grade railway with a toothed rack rail , usually between the running rails . The trains are fitted with one or more cog wheels or pinions that mesh with this rack rail. This allows the trains to operate on steep gradients of 100% (45 degrees) or more, well above the 10% maximum for friction-based rail . The rack and pinion mechanism also provides more controlled braking and reduces the effects of snow or ice on the rails. Most rack railways are mountain railways , although a few are transit railways or tramways built to overcome a steep gradient in an urban environment. The first cog railway was the Middleton Railway between Middleton and Leeds in West Yorkshire , England, United Kingdom , where the first commercially successful steam locomotive , Salamanca , ran in 1812. This used a rack and pinion system designed and patented in 1811 by John Blenkinsop .

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76-684: The Montenvers Railway or Chemin de fer du Montenvers is a rack railway line in the Haute-Savoie department of France . The line runs from a connection with the SNCF , in Chamonix , to the Hotel de Montenvers station, at the Mer de Glace , at an altitude of 1,913 m (6,276 ft). The line is 5.1 km (3.2 mi) long and has a track gauge of 1,000 mm ( 3 ft  3 + 3 ⁄ 8  in ). It

152-401: A diesel locomotive or electric locomotive , the steam locomotive only works when its powerplant (the boiler, in this case) is fairly level. The locomotive boiler requires water to cover the boiler tubes and firebox sheets at all times, particularly the crown sheet , the metal top of the firebox. If this is not covered with water, the heat of the fire will soften it enough to give way under

228-469: A 20- tooth , 3-foot (914 mm) diameter cog wheel (pinion) on the left side that engaged in rack teeth (two teeth per foot) on the outer side of the rail, the metal "fishbelly" edge rail with its side rack being cast all in one piece, in 3-foot (1 yd; 914 mm) lengths. Blenkinsop's system remained in use for 25 years on the Middleton Railway, but it became a curiosity because simple friction

304-440: A continuous rack. So long as the breaks in the rack were shorter than the distance between the drive pinions on the locomotive, the rack rail could be interrupted wherever there was need to cross over a running rail. Turnouts are far more complex when the rack is at or below the level of the running rails. Marsh's first rack patent shows such an arrangement, and the original Mount Washington Cog Railway he built had no turnouts. It

380-544: A further three-year order in 2015, but then Axion filed for bankruptcy in December 2015, though it continues to trade. These ties are developed by Dr. Nosker at Rutgers University. Composite sleepers, manufactured from various recycled plastics, were introduced in Wiltshire , United Kingdom, in 2021. They were installed as an alternative to wooden sleepers, on a bridge where concrete sleepers would have been too heavy. Although it

456-445: A gradient. This is one of the reasons why rack railways were among the first to be electrified and most of today's rack railways are electrically powered. In some cases, a vertical boiler can be used that is less sensitive for the track gradient. On a rack-only railroad, locomotives are always downward of their passenger cars for safety reasons: the locomotive is fitted with powerful brakes, often including hooks or clamps that grip

532-489: A greater acoustic sharpness on straight stretches of track. Concrete ties were however shown to be quieter than wooden ties almost universal across the audible frequency band on curves. This causes train noise when over concrete ties to potentially be subjectively perceived as louder than train noise over wooden ties. On the highest categories of line in the UK (those with the highest speeds and tonnages), pre-stressed concrete ties are

608-401: A joint may be 12 inches (305 mm) wide where the formation is soft or the traffic is heavy and fast. Sleepers are mostly spaced 2 ft 7 in (0.79 m) apart (centre-to-centre) but are closer adjacent to fishplated rail joints where the spacing sequences are as follows with the spacing at the fishplate highlighted . The fractional inch spacing at the fishplate corresponds to

684-491: A ladder between two L-shaped wrought-iron rails. The first public trial of the Marsh rack on Mount Washington was made on August 29, 1866, when only one quarter of a mile (402 meters) of track had been completed. The Mount Washington railway opened to the public on August 14, 1868. The pinion wheels on the locomotives have deep teeth that ensure that at least two teeth are engaged with the rack at all times; this measure helps reduce

760-494: A longer service life and require less maintenance than timber due to their greater weight, which helps them remain in the correct position longer. Concrete ties need to be installed on a well-prepared subgrade with an adequate depth on free-draining ballast to perform well. It is a common misconception that concrete ties amplify wheel noise. A study done as part of Euronoise 2018 proved this false, showing concrete sleepers to be an average of 2dB(A) quieter than wooden ones, however with

836-507: A service life longer than wooden ties with an expected lifetime in the range of 30–80 years, that the ties are impervious to rot and insect attack, and that they can be modified with a special relief on the bottom to provide additional lateral stability. In some main track applications the hybrid plastic tie has a recessed design to be completely surrounded by ballast. Aside from the environmental benefits of using recycled material, plastic ties usually replace timber ties soaked in creosote,

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912-468: A simplified but compatible rack, where the teeth on the engine pinions engaged square holes punched in a bar-shaped center rail. J. H. Morgan patented several alternative turnout designs for use with this rack system. Curiously, Morgan recommended an off-center rack in order to allow clear passage for pedestrians and animals walking along the tracks. Some photos of early Morgan installations show this. A simplified rack mounting system could be used when

988-562: A single monolithic concrete casting. This system is in use in Austria ; in the Austrian system the track is fastened at the four corners of the frame, and is also supported midway along the frame. Adjacent frame ties are butted close to each other. Advantages of this system over conventional cross increased support of track. In addition, construction methods used for this type of track are similar to those used for conventional track. In ladder track,

1064-427: A tie rod are somewhat similar. Historically wooden rail ties were made by hewing with an axe, called axe ties , or sawn to achieve at least two flat sides. A variety of softwood and hardwood timbers are used as ties, oak , jarrah and karri being popular hardwoods, although increasingly difficult to obtain, especially from sustainable sources. Some lines use softwoods , including Douglas fir ; while they have

1140-483: Is 3,250 wooden crossties per mile (2,019 ties/km, or 40 ties per 65 feet) for wood ties or 2,640 ties per mile for concrete ties. The London, Midland and Scottish Railway specified 18 sleepers per 45-foot (13.72 m) rail and 24 sleepers per 60-foot (18.29 m) rail, both of which correspond to 2,112 sleepers per mile. Sleepers are 8 ft 6 in (2.59 m) long, 10 inches (254 mm) wide and 5 inches (127 mm) deep. The two sleepers adjacent to

1216-650: Is a rack and adhesion railway, using the Strub rack system to overcome a height difference of 871 m (2,858 ft). Except for the terminal stations, which are operated in adhesion mode, the line has a gradient varying from 11% to 22%. The line is operated by the Compagnie du Mont-Blanc  [ fr ] which also manages the Mont Blanc Tramway and many ski lifts in the Mont Blanc region. The first section of

1292-464: Is a pair of two pre-stressed concrete ties longitudinally connected by four steel rods. The design is said to be suitable for track with sharp curves, track subject to temperature stress such as that operated by trains with eddy brakes , and bridges, and as transition track between traditional track and slab track or bridges. Concrete monoblock ties have also been produced in a wider form (e.g. 57 cm or 22 + 1 ⁄ 2  in) such that there

1368-415: Is being employed by major US railroads in a dual treatment process in order to extend the life of wood ties in wet areas. Some timbers (such as sal , mora , jarrah or azobé ) are durable enough that they can be used untreated. Problems with wooden ties include rot, splitting, insect infestation, plate-cutting, also known as chair shuffle in the UK (abrasive damage to the tie caused by lateral motion of

1444-589: Is no ballast between the ties; this wide tie increases lateral resistance and reduces ballast pressure. The system has been used in Germany where wide ties have also been used in conjunction with the GETRAC A3 ballastless track systems. Bi-block (or twinblock) ties consist of two concrete rail supports joined by a steel bar. Advantages include increased lateral resistance and lower weight than monobloc concrete ties, as well as elimination of damage from torsional forces on

1520-518: Is often limited due to rot. Some entrepreneurs sell new ties. Due to the presence of wood preservatives such as coal tar , creosote or salts of heavy metals , railroad ties introduce an extra element of soil pollution into gardens and are avoided by many property owners. In the UK, new oak or pine beams of the same length (2.4m) as standard railway sleepers, but not treated with dangerous chemicals, are available specifically for garden construction. In some places, railroad ties have been used in

1596-560: Is very low, generally from 9 to 25 kilometres per hour (5.6 to 15.5 mph) depending on gradient and propulsion method. Because the Skitube has gentler gradients than typical, its speeds are higher than typical. The Culdee Fell Railway is a fictional cog railway on the Island of Sodor in The Railway Series by Rev. W. Awdry . Its operation, locomotives and history are based on those of

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1672-565: The Hejaz railway in the Arabian Peninsula where the dry, hot climate made wood ties unsatisfactory. Modern steel ties handle heavy loads, have a proven record of performance in signalized track, and handle adverse track conditions. Of high importance to railroad companies is the fact that steel ties are more economical to install in new construction than creosote-treated wood ties and concrete ties. Steel ties are utilized in nearly all sectors of

1748-530: The Nilgiri Mountain Railway . The Agudio rack system was invented by Tommaso Agudio. Its only long-lived application was on the Sassi–Superga tramway which opened in 1884. It used a vertical rack with cog wheels on each side of the central rack. Its unique feature, however, was that the 'locomotive' was propelled by means of an endless cable driven from an engine house at the foot of the incline. It

1824-624: The Snowdon Mountain Railway . It is featured in the book Mountain Engines . The Štrbské Pleso rack railway in Slovakia is featured in "The Bounty" by Janet Evanovich and Steve Hamilton . Railroad tie A railroad tie , crosstie ( American English ), railway tie ( Canadian English ) or railway sleeper ( Australian and British English ) is a rectangular support for the rails in railroad tracks . Generally laid perpendicular to

1900-429: The chairs holding the rails fixed to those blocks. One advantage of this method of construction was that it allowed horses to tread the middle path without the risk of tripping. In railway use with ever heavier locomotives, it was found that it was hard to maintain the correct gauge . The stone blocks were in any case unsuitable on soft ground, such as at Chat Moss , where timber ties had to be used. Bi-block ties with

1976-643: The Abt system was on the Harzbahn in Germany, which opened in 1885. The Abt system was also used for the construction of the Snowdon Mountain Railway in Wales from 1894 to 1896. The pinion wheels can be mounted on the same axle as the rail wheels, or driven separately. The steam locomotives on the West Coast Wilderness Railway have separate cylinders driving the pinion wheel, as do the "X"-class locomotives on

2052-627: The Abt system, but typically wider than a single Abt bar. The Lamella rack can be used by locomotives designed for use on the Riggenbach or the Strub systems, so long as the safety-jaws that were a feature of the original Strub system are not used. Some railways use racks from multiple systems; for example, the St. Gallen Gais Appenzell Railway in Switzerland has sections of Riggenbach, Strub, and Lamella rack. Most of

2128-841: The British market. Between 1903 and 1909, the McKell Coal and Coke company in Raleigh County, West Virginia, installed 35,000 feet (10,700 m) of Morgan rack/third-rail track in its mines. Between 1905 and 1906, the Mammoth Vein Coal Company installed 8,200 feet (2,500 m) of powered rack in two of its mines in Everist, Iowa , with a maximum grade of 16%. The Donohoe Coke Co. of Greenwald, Pennsylvania had 10,000 feet (3,050 m) of Goodman rack in its mine in 1906. The Morgan system saw limited use on one common carrier railroad in

2204-526: The Morgan rack was not used for third-rail power and the Morgan rack offered interesting possibilities for street railways. The Morgan rack was good for grades of up to 16 percent . The Goodman Equipment Company began marketing the Morgan system for mine railways , and it saw widespread use, particularly where steep grades were encountered underground. By 1907, Goodman had offices in Cardiff, Wales , to serve

2280-541: The Strub system is on the Jungfraubahn in Switzerland. Strub is the simplest rack system to maintain and has become increasingly popular. In 1900, E. C. Morgan of Chicago received a patent on a rack railway system that was mechanically similar to the Riggenbach rack, but where the rack was also used as a third rail to power the electric locomotive. Morgan went on to develop heavier locomotives and with J. H. Morgan, turnouts for this system. In 1904, he patented

2356-613: The Swiss government. Eager to boost tourism in Switzerland, the government commissioned Riggenbach to build a rack railway up Mount Rigi . Following the construction of a prototype locomotive and test track in a quarry near Bern , the Vitznau–Rigi railway opened on 22 May 1871. The Riggenbach system is similar in design to the Marsh system. It uses a ladder rack, formed of steel plates or channels connected by round or square rods at regular intervals. The Riggenbach system suffers from

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2432-497: The US may be fastened to the tie by a railroad spike ; iron/steel baseplates screwed to the tie and secured to the rail by a proprietary fastening system such as a Vossloh or Pandrol which are commonly used in Europe. The type of railroad tie used on the predecessors of the first true railway ( Liverpool and Manchester Railway ) consisted of a pair of stone blocks laid into the ground, with

2508-684: The United States, the Chicago Tunnel Company , a narrow gauge freight carrier that had one steep grade in the line up to their surface disposal station on the Chicago lakefront. The Lamella system (also known as the Von Roll system) was developed by the Von Roll company after the rolled steel rails used in the Strub system became unavailable. It is formed from a single blade cut in a similar shape to

2584-490: The advantage of accepting treatment more readily, they are more susceptible to wear but are cheaper, lighter (and therefore easier to handle) and more readily available. Softwood is treated, with creosote being the most common preservative for railway ties. Other preservatives used include pentachlorophenol and chromated copper arsenate . Sometimes non-toxic preservatives are used, such as copper azole or micronized copper . New boron -based wood preserving technology

2660-456: The approximate market share in North America for traditional and wood ties was 91.5%, the remainder being concrete, steel, azobé (red ironwood) and plastic composite. Tie spacing may depend on the type of tie, traffic loads and other requirements, for example 2,640 concrete ties per mile on North American mainline railroads to 2,112 timber ties per mile on LMS jointed track. Rails in

2736-512: The ballast. This is due to better damping properties of hybrid plastic ties and composite ties, which will decrease the intensity of vibrations as well as the sound production. In 2009, Network Rail announced that it would begin replacing wooden ties with recycled plastic. but I-Plas became insolvent in October 2012. In 2012, New Zealand ordered a trial batch of "EcoTrax" brand recycled composite ties from Axion for use on turnouts and bridges, and

2812-401: The boiler pressure, leading to a catastrophic failure. On rack systems with extreme gradients, the boiler, cab, and general superstructure of the locomotive are tilted forward relative to the wheels so that they are more or less horizontal when on the steeply graded track. These locomotives often cannot function on level track, and so the entire line, including maintenance shops, must be laid on

2888-573: The centre rail, as well as by means of the normal running wheels. The first successful rack railway in the United States was the Mount Washington Cog Railway, developed by Sylvester Marsh . Marsh was issued a U.S. patent for the general idea of a rack railway in September 1861, and in January 1867 for a practical rack where the rack teeth take the form of rollers arranged like the rungs of

2964-524: The construction of homes, particularly among those with lower incomes, especially near railroad tracks, including railroad employees. They are also used as cribbing for docks and boathouses . The Spanish artist Agustín Ibarrola has used recycled ties from Renfe in several projects. In Germany, use of wooden railroad ties as building material (namely in gardens, houses and in all places where regular contact to human skin would be likely, in all areas frequented by children and in all areas associated with

3040-403: The construction of turnouts. If the rack is elevated above the running rails, there is no need to interrupt the running rails to allow passage of the driving pinions of the engines. Strub explicitly documented this in his U.S. patent. Strub used a complex set of bell-cranks and push-rods linking the throw-rod for the points to the two throw-rods for the moving rack sections. One break in the rack

3116-403: The early 1880s, Abt worked to devise an improved rack system that overcame the limitations of the Riggenbach system. In particular, the Riggenbach rack was expensive to manufacture and maintain and the switches were complex. In 1882, Abt designed a new rack using solid bars with vertical teeth machined into them. Two or three of these bars are mounted centrally between the rails, with the teeth of

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3192-716: The existing ballast, unlike concrete ties which require a full depth of new ballast. Steel ties are 100% recyclable and require up to 60% less ballast than concrete ties and up to 45% less than wood ties. Historically, steel ties have suffered from poor design and increased traffic loads over their normally long service life. These aged and often obsolete designs limited load and speed capacity but can still be found in many locations globally and performing adequately despite decades of service. There are great numbers of steel ties with over 50 years of service and in some cases they can and have been rehabilitated and continue to perform well. Steel ties were also used in specialty situations, such as

3268-539: The journey. A cable car connects the station at Montenvers with the glacier which is tunnelled out at that point enabling tourists to walk inside the glacier. On 25 August 1927, the locomotive and the first car of a two-car train derailed on the Montenvers viaduct, killing 15 people and injuring 30 others. 45°55′54″N 6°55′03″E  /  45.931729°N 6.917455°E  / 45.931729; 6.917455 Rack railway The first mountain cog railway

3344-709: The latter being a toxic chemical, and are theoretically recyclable. However, plastics may shed microplastics and leach other possibly toxic chemicals such as ultraviolet inhibitors. Hybrid plastic railroad ties and composite ties are used in other rail applications such as underground mining operations, industrial zones, humid environments and densely populated areas. Hybrid railroad ties are also used to be partly exchanged with rotten wooden ties, which will result in continuous track stiffness. Hybrid plastic ties and composite ties also offer benefits on bridges and viaducts, because they lead to better distribution of forces and reduction of vibrations into respectively bridge girders or

3420-486: The line as far as Caillet opened in 1908 and the line was completed in 1909. The trains originally were drawn by steam locomotives built by SLM who supplied six 2-4-2T locomotives between 1908 and 1923. By 1953 the line was electrified, using an overhead line at 11 kV AC and 50  Hz , and service is provided by six electric railcars and trailers and three diesel locomotives, all from SLM. Trains run at 14 to 20 km/h (9 to 12 mph) and take 20 minutes for

3496-466: The most common rack system in Switzerland at the time – was limited to a maximum gradient of 1 in 4 (25%). Locher showed that on steeper grade, the Abt system was prone to the driving pinion over-riding the rack, causing potentially catastrophic derailments, as predicted by Dr. Abt. To overcome this problem and allow a rack line up the steep sides of Mt. Pilatus , Locher developed a rack system where

3572-401: The only ones permitted by Network Rail standards. Most European railways also now use concrete bearers in switches and crossing layouts due to the longer life and lower cost of concrete bearers compared to timber, which is increasingly difficult and expensive to source in sufficient quantities and quality. Steel ties are formed from pressed steel and are trough-shaped in section. The ends of

3648-414: The pinions rotationally offset from each other to match. The use of multiple bars with offset teeth ensures that the pinions on the locomotive driving wheels are constantly engaged with the rack. The Abt system is cheaper to build than the Riggenbach because it requires a lower weight of rack over a given length. However the Riggenbach system exhibits greater wear resistance than the Abt. The first use of

3724-509: The possibility of the pinions riding up and out of the rack. The Riggenbach rack system was invented by Niklaus Riggenbach working at about the same time as, but independently from Marsh. Riggenbach was granted a French patent in 1863 based on a working model which he used to interest potential Swiss backers. During this time, the Swiss Consul to the United States visited Marsh's Mount Washington Cog Railway and reported back with enthusiasm to

3800-713: The problem that its fixed ladder rack is more complex and expensive to build than the other systems. Following the success of the Vitznau–Rigi railway, Riggenbach established the Maschinenfabrik der Internationalen Gesellschaft für Bergbahnen (IGB) – a company that produced rack locomotives to his design. The Abt system was devised by Carl Roman Abt , a Swiss locomotive engineer. Abt worked for Riggenbach at his works in Olten and later at his IGB rack locomotive company. In 1885, he founded his own civil engineering company. During

3876-556: The rack for driving (with the conventional rail wheels undriven) such as the Dolderbahn in Zürich , Štrbské Pleso in Slovakia and the Schynige Platte rack railway instead must switch the rack rail. The Dolderbahn switch works by bending all three rails, an operation that is performed every trip as the two trains pass in the middle. The geometry of the rack system has a large impact on

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3952-470: The rack is a flat bar with symmetrical, horizontal teeth. Horizontal pinions with flanges below the rack engage the centrally-mounted bar, both driving the locomotive and keeping it centered on the track. This system provides very stable attachment to the track, also protecting the car from toppling over even under the most severe crosswinds. Such gears are also capable of leading the car, so even flanges on running wheels are optional. The biggest shortcoming of

4028-418: The rack rail is continuous or not. Lines where the rack rail is continuous, and the cog-drive is used throughout, are described as pure-rack lines. Other lines, which use the cog drive only on the steepest sections and elsewhere operate as a regular railway, are described as rack-and-adhesion lines. On rack-and-adhesion lines, trains are equipped with propulsion and braking systems capable of acting both through

4104-401: The rack rail solidly. Some locomotives are fitted with automatic brakes that apply if the speed gets too high, preventing runaways. Often there is no coupler between locomotive and train since gravity will always push the passenger car down against the locomotive. Electrically powered vehicles often have electromagnetic track brakes as well. The maximum speed of trains operating on a cog railway

4180-565: The rack railways built from the late 20th century onwards have used the Lamella system. Rack railway switches are as varied as rack railway technologies, for optional rack lines such as the Zentralbahn in Switzerland and the West Coast Wilderness Railway in Tasmania it is convenient to only use switches on sections flat enough for adhesion (for example, on a pass summit). Other systems which rely on

4256-430: The rails, ties transfer loads to the track ballast and subgrade , hold the rails upright and keep them spaced to the correct gauge . Railroad ties are traditionally made of wood , but prestressed concrete is now also widely used, especially in Europe and Asia. Steel ties are common on secondary lines in the UK; plastic composite ties are also employed, although far less than wood or concrete. As of January 2008,

4332-501: The resistance to track movement is very good. For curves the three-point contact of a Y steel tie means that an exact geometric fit cannot be observed with a fixed attachment point. The cross section of the ties is an I-beam . As of 2006, less than 1,000 km (621 mi) of Y-tie track had been built, of which approximately 90 percent is in Germany . The ZSX Twin tie is manufactured by Leonhard Moll Betonwerke GmbH & Co KG and

4408-445: The running rail wheels and the cog wheels, depending on whether the rack rail is present or not. Rack-and-adhesion lines also need to use a system for smoothing the transition from friction to rack traction, with a spring-mounted rack section to bring the pinion teeth gradually into engagement. This was invented by Roman Abt, who also invented the Abt rack system. On pure-rack lines, the train's running rail wheels are only used to carry

4484-531: The system is that the standard railway switch is not usable, and a transfer table or other complex device must be used where branching of the track is needed. Following tests, the Locher system was deployed on the Pilatus Railway, which opened in 1889. No other public railway uses the Locher system, although some European coal mines use a similar system on steeply graded underground lines. The Strub rack system

4560-430: The thermal expansion gap allowed between the rail ends. Interurban railways of the late 1800s and early 1900s generally ran lighter rolling stock than mainline steam railways, but roadbeds were built to similar standards. Wooden ties were placed at approximately 2-foot (0.61 m) intervals. Various methods exist for fixing the rail to the railroad ties. Historically spikes gave way to cast iron chairs fixed to

4636-507: The tie are shaped to form a "spade" which increases the lateral resistance of the tie. Housings to accommodate the fastening system are welded to the upper surface of the tie. Steel ties are now in widespread use on secondary or lower-speed lines in the UK where they have been found to be economical to install due their ability to be installed on the existing ballast bed. Steel ties are lighter in weight than concrete and able to stack in compact bundles unlike timber. Steel ties can be installed onto

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4712-478: The tie plate) and spike-pull (where the spike is gradually loosened from the tie). Wooden ties can catch fire; as they age they develop cracks that allow sparks to lodge and more easily start fires. Concrete ties are cheaper and easier to obtain than timber and better able to carry higher axle-weights and sustain higher speeds. Their greater weight ensures improved retention of track geometry , especially when installed with continuous-welded rail. Concrete ties have

4788-440: The tie, more recently springs (such as Pandrol clips ) are used to fix the rail to the tie chair. In recent years, wooden railroad ties have also become popular for gardening and landscaping , both in creating retaining walls and raised-bed gardens, and sometimes for building steps as well. Traditionally, the ties sold for this purpose are decommissioned ties taken from rail lines when replaced with new ties, and their lifespan

4864-411: The ties are laid parallel to the rails and are several meters long. The structure is similar to Brunel's baulk track; these longitudinal ties can be used with ballast, or with elastomer supports on a solid non-ballasted support. The crosstie spacing of mainline railroad is approximately 19 to 19.5 inches (48 to 50 cm) for wood ties or 24 inches (61 cm) for concrete ties. The number of ties

4940-457: The ties center due to the more flexible steel connections. This tie type is in common use in France, and are used on the high-speed TGV lines. Bi-block ties are also used in ballastless track systems. They are gauge-convertible by cutting and welding the steel bar to the dimension that suits the new gauge. Frame ties ( German : Rahmenschwelle ) comprise both lateral and longitudinal members in

5016-454: The ties, steel ties may be used with track circuit based train detection and track integrity systems. Without insulation, steel ties may only be used on lines without block signaling and level crossings or on lines that use other forms of train detection such as axle counters . In more recent times, a number of companies are selling composite railroad ties manufactured from recycled plastic resins and recycled rubber. Manufacturers claim

5092-424: The train and do not contribute to propulsion or braking, which is exclusively done through the cog wheels. Pure-rack lines have no need of transitioning systems, as the cog wheels remain engaged with the rack rail at all times, but all track, including sidings and depots, must be equipped with rack rail irrespective of gradient. A number of different designs of rack rail and matching cog wheel have been developed over

5168-419: The worldwide railroad systems including heavy-haul, class 1s, regional, shortlines, mining, electrified passenger lines (OHLE) and all manner of industries. Notably, steel ties (bearers) have proven themselves over the last few decades to be advantageous in turnouts (switches/points) and provide the solution to the ever-growing problem of long timber ties for such use. When insulated to prevent conduction through

5244-470: The years. With the exception of some early Morgan and Blenkinsop rack installations, rack systems place the rack rail halfway between the running rails, mounted on the same sleepers or ties as the running rails. John Blenkinsop thought that the friction would be too low from metal wheels on metal rails even on level ground, so he built his steam locomotives for the Middleton Railway in 1812 with

5320-541: Was converted to use the Strub rack system in 1934. The Locher rack system, invented by Eduard Locher , has gear teeth cut in the sides rather than the top of the rail, engaged by two cog wheels on the locomotive. This system allows use on steeper grades than the other systems, whose teeth could jump out of the rack. It is used on the Pilatus Railway . Locher set out to design a rack system that could be used on gradients as steep as 1 in 2 (50%). The Abt system –

5396-444: Was found to be sufficient for railroads operating on level ground. The Fell mountain railway system, developed in the 1860s, is not strictly speaking a rack railway, since there are no cogs with teeth. Rather, this system uses a smooth raised centre rail between the two running rails on steep sections of lines that is gripped on both sides to improve friction. Trains are propelled by wheels or braked by shoes pressed horizontally onto

5472-433: Was invented by Emil Strub in 1896. It uses a rolled flat-bottom rail with rack teeth machined into the head approximately 100 mm (3.9 inches) apart. Safety jaws fitted to the locomotive engage with the underside of the head to prevent derailments and serve as a brake. Strub's U.S. patent, granted in 1898, also includes details of how the rack rail is integrated with the mechanism of a turnout . The best-known use of

5548-734: Was not until 1941 that a turnout was constructed on this line. There were more turnouts built for the line but all were hand operated. In 2003, a new automatic hydraulic turnout was developed and built at the base as a prototype. With the success of the new turnout, more new automatic hydraulic turnouts were built to replace the hand-operated ones. The new turnouts installed on the Mount Washington line in 2007 are essentially transfer tables . The Locher rack also requires transfer tables. Originally almost all cog railways were powered by steam locomotives . The steam locomotive needs to be extensively modified to work effectively in this environment. Unlike

5624-460: Was required to select between the two routes, and a second break was required where the rack rails cross the running rails. Turnouts for the Morgan Rack system were similar, with the rack elevated above the running rails. Most of the Morgan turnout patents included movable rack sections to avoid breaks in the rack, but because all Morgan locomotives had two linked drive pinions, there was no need for

5700-621: Was the Mount Washington Cog Railway in the U.S. state of New Hampshire , which carried its first fare-paying passengers in 1868. The track was completed to reach the summit of Mount Washington in 1869. The first mountain rack railway in continental Europe was the Vitznau-Rigi-Bahn on Mount Rigi in Switzerland , which opened in 1871. Both lines are still running. As well as the rack system used, lines using rack systems fall into one of two categories depending on whether

5776-522: Was the first instance of plastic sleepers being installed on mainline track in the country, they have previously been used on narrow-gauge railways . Ties may also be made from fiberglass . An unusual form of tie is the Y-shaped tie, first developed in 1983. Compared to conventional ties, the volume of ballast required is reduced due to the load-spreading characteristics of the Y-tie. Noise levels are high but

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