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McLean Mill National Historic Site

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49°18′39″N 124°49′38″W  /  49.3108°N 124.8272°W  / 49.3108; -124.8272

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120-467: McLean Mill National Historic Site is a steam-operated sawmill on Vancouver Island , officially open to tourists since July 1, 2000. It was designated a National Historic Site of Canada in 1989. The mill originally ran as a family operated saw-milling business from 1926 to 1965. The original plot of land was purchased by Robert Bartlett ("R.B.") McLean, and he moved there with his wife Cora, and his three sons Arnold, Philip, and Walter. The business

240-433: A carburetor or fuel injection as port injection or direct injection . Most SI engines have a single spark plug per cylinder but some have 2 . A head gasket prevents the gas from leaking between the cylinder head and the engine block. The opening and closing of the valves is controlled by one or several camshafts and springs—or in some engines—a desmodromic mechanism that uses no springs. The camshaft may press directly

360-409: A deflector head . Pistons are open at the bottom and hollow except for an integral reinforcement structure (the piston web). When an engine is working, the gas pressure in the combustion chamber exerts a force on the piston crown which is transferred through its web to a gudgeon pin . Each piston has rings fitted around its circumference that mostly prevent the gases from leaking into the crankcase or

480-428: A gas engine . Also in 1794, Robert Street patented an internal combustion engine, which was also the first to use liquid fuel , and built an engine around that time. In 1798, John Stevens built the first American internal combustion engine. In 1807, French engineers Nicéphore Niépce (who went on to invent photography ) and Claude Niépce ran a prototype internal combustion engine, using controlled dust explosions,

600-470: A locomotive operated by electricity.) In boating, an internal combustion engine that is installed in the hull is referred to as an engine, but the engines that sit on the transom are referred to as motors. Reciprocating piston engines are by far the most common power source for land and water vehicles , including automobiles , motorcycles , ships and to a lesser extent, locomotives (some are electrical but most use diesel engines ). Rotary engines of

720-410: A rotor (Wankel engine) , or a nozzle ( jet engine ). This force moves the component over a distance. This process transforms chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to. The first commercially successful internal combustion engine was created by Étienne Lenoir around 1860, and the first modern internal combustion engine, known as

840-594: A battery and charging system; nevertheless, this system is secondary and is added by manufacturers as a luxury for the ease of starting, turning fuel on and off (which can also be done via a switch or mechanical apparatus), and for running auxiliary electrical components and accessories. Most new engines rely on electrical and electronic engine control units (ECU) that also adjust the combustion process to increase efficiency and reduce emissions. Surfaces in contact and relative motion to other surfaces require lubrication to reduce wear, noise and increase efficiency by reducing

960-404: A carefully timed high-voltage to the proper cylinder. This spark, via the spark plug, ignites the air-fuel mixture in the engine's cylinders. While gasoline internal combustion engines are much easier to start in cold weather than diesel engines, they can still have cold weather starting problems under extreme conditions. For years, the solution was to park the car in heated areas. In some parts of

1080-497: A closed space (e.g., combustion chamber , firebox , furnace). In the case of model or toy steam engines and a few full scale cases, the heat source can be an electric heating element . Boilers are pressure vessels that contain water to be boiled, and features that transfer the heat to the water as effectively as possible. The two most common types are: Fire-tube boilers were the main type used for early high-pressure steam (typical steam locomotive practice), but they were to

1200-423: A common four-way rotary valve connected directly to a steam boiler. The next major step occurred when James Watt developed (1763–1775) an improved version of Newcomen's engine, with a separate condenser . Boulton and Watt 's early engines used half as much coal as John Smeaton 's improved version of Newcomen's. Newcomen's and Watt's early engines were "atmospheric". They were powered by air pressure pushing

1320-499: A common power source for lawnmowers , string trimmers , chain saws , leafblowers , pressure washers , snowmobiles , jet skis , outboard motors , mopeds , and motorcycles . There are several possible ways to classify internal combustion engines. By number of strokes: By type of ignition: By mechanical/thermodynamic cycle (these cycles are infrequently used but are commonly found in hybrid vehicles , along with other vehicles manufactured for fuel efficiency ): The base of

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1440-415: A few other uses recorded in the 16th century. In 1606 Jerónimo de Ayanz y Beaumont patented his invention of the first steam-powered water pump for draining mines. Thomas Savery is considered the inventor of the first commercially used steam powered device, a steam pump that used steam pressure operating directly on the water. The first commercially successful engine that could transmit continuous power to

1560-438: A flywheel and crankshaft to provide rotative motion from an improved Newcomen engine. In 1720, Jacob Leupold described a two-cylinder high-pressure steam engine. The invention was published in his major work "Theatri Machinarum Hydraulicarum". The engine used two heavy pistons to provide motion to a water pump. Each piston was raised by the steam pressure and returned to its original position by gravity. The two pistons shared

1680-423: A given cylinder size than previous engines and could be made small enough for transport applications. Thereafter, technological developments and improvements in manufacturing techniques (partly brought about by the adoption of the steam engine as a power source) resulted in the design of more efficient engines that could be smaller, faster, or more powerful, depending on the intended application. The Cornish engine

1800-452: A hand crank. Larger engines typically power their starting motors and ignition systems using the electrical energy stored in a lead–acid battery . The battery's charged state is maintained by an automotive alternator or (previously) a generator which uses engine power to create electrical energy storage. The battery supplies electrical power for starting when the engine has a starting motor system, and supplies electrical power when

1920-416: A large extent displaced by more economical water tube boilers in the late 19th century for marine propulsion and large stationary applications. Many boilers raise the temperature of the steam after it has left that part of the boiler where it is in contact with the water. Known as superheating it turns ' wet steam ' into ' superheated steam '. It avoids the steam condensing in the engine cylinders, and gives

2040-499: A machine was developed in 1712 by Thomas Newcomen . James Watt made a critical improvement in 1764, by removing spent steam to a separate vessel for condensation, greatly improving the amount of work obtained per unit of fuel consumed. By the 19th century, stationary steam engines powered the factories of the Industrial Revolution . Steam engines replaced sails for ships on paddle steamers , and steam locomotives operated on

2160-409: A partial vacuum by condensing steam under a piston within a cylinder. It was employed for draining mine workings at depths originally impractical using traditional means, and for providing reusable water for driving waterwheels at factories sited away from a suitable "head". Water that passed over the wheel was pumped up into a storage reservoir above the wheel. In 1780 James Pickard patented the use of

2280-405: A piston into the partial vacuum generated by condensing steam, instead of the pressure of expanding steam. The engine cylinders had to be large because the only usable force acting on them was atmospheric pressure . Watt developed his engine further, modifying it to provide a rotary motion suitable for driving machinery. This enabled factories to be sited away from rivers, and accelerated

2400-408: A problem would occur as the compression ratio increased as the fuel was igniting due to the rise in temperature that resulted. Charles Kettering developed a lead additive which allowed higher compression ratios, which was progressively abandoned for automotive use from the 1970s onward, partly due to lead poisoning concerns. The fuel mixture is ignited at different progressions of the piston in

2520-731: A reciprocating internal combustion engine is the engine block , which is typically made of cast iron (due to its good wear resistance and low cost) or aluminum . In the latter case, the cylinder liners are made of cast iron or steel, or a coating such as nikasil or alusil . The engine block contains the cylinders . In engines with more than one cylinder they are usually arranged either in 1 row ( straight engine ) or 2 rows ( boxer engine or V engine ); 3 or 4 rows are occasionally used ( W engine ) in contemporary engines, and other engine configurations are possible and have been used. Single-cylinder engines (or thumpers ) are common for motorcycles and other small engines found in light machinery. On

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2640-422: A separate ICE as an auxiliary power unit . Wankel engines are fitted to many unmanned aerial vehicles . ICEs drive large electric generators that power electrical grids. They are found in the form of combustion turbines with a typical electrical output in the range of some 100 MW. Combined cycle power plants use the high temperature exhaust to boil and superheat water steam to run a steam turbine . Thus,

2760-475: A separate blower avoids many of the shortcomings of crankcase scavenging, at the expense of increased complexity which means a higher cost and an increase in maintenance requirement. An engine of this type uses ports or valves for intake and valves for exhaust, except opposed piston engines , which may also use ports for exhaust. The blower is usually of the Roots-type but other types have been used too. This design

2880-416: A separate crankcase ventilation system. The cylinder head is attached to the engine block by numerous bolts or studs . It has several functions. The cylinder head seals the cylinders on the side opposite to the pistons; it contains short ducts (the ports ) for intake and exhaust and the associated intake valves that open to let the cylinder be filled with fresh air and exhaust valves that open to allow

3000-433: A set speed, because it would assume a new constant speed in response to load changes. The governor was able to handle smaller variations such as those caused by fluctuating heat load to the boiler. Also, there was a tendency for oscillation whenever there was a speed change. As a consequence, engines equipped only with this governor were not suitable for operations requiring constant speed, such as cotton spinning. The governor

3120-522: A significantly higher efficiency . In a steam engine, a piston or steam turbine or any other similar device for doing mechanical work takes a supply of steam at high pressure and temperature and gives out a supply of steam at lower pressure and temperature, using as much of the difference in steam energy as possible to do mechanical work. These "motor units" are often called 'steam engines' in their own right. Engines using compressed air or other gases differ from steam engines only in details that depend on

3240-414: A steam jet usually supplied from the boiler. Injectors became popular in the 1850s but are no longer widely used, except in applications such as steam locomotives. It is the pressurization of the water that circulates through the steam boiler that allows the water to be raised to temperatures well above 100 °C (212 °F) boiling point of water at one atmospheric pressure, and by that means to increase

3360-614: A steam rail locomotive was designed and constructed by steamboat pioneer John Fitch in the United States probably during the 1780s or 1790s. His steam locomotive used interior bladed wheels guided by rails or tracks. The first full-scale working railway steam locomotive was built by Richard Trevithick in the United Kingdom and, on 21 February 1804, the world's first railway journey took place as Trevithick's steam locomotive hauled 10 tones of iron, 70 passengers and five wagons along

3480-593: A trio of locomotives, concluding with the Catch Me Who Can in 1808. Only four years later, the successful twin-cylinder locomotive Salamanca by Matthew Murray was used by the edge railed rack and pinion Middleton Railway . In 1825 George Stephenson built the Locomotion for the Stockton and Darlington Railway . This was the first public steam railway in the world and then in 1829, he built The Rocket which

3600-550: A very limited lift height and were prone to boiler explosions . Savery's engine was used in mines, pumping stations and supplying water to water wheels powering textile machinery. One advantage of Savery's engine was its low cost. Bento de Moura Portugal introduced an improvement of Savery's construction "to render it capable of working itself", as described by John Smeaton in the Philosophical Transactions published in 1751. It continued to be manufactured until

3720-473: A water pump for draining inundated mines. Frenchman Denis Papin did some useful work on the steam digester in 1679, and first used a piston to raise weights in 1690. The first commercial steam-powered device was a water pump, developed in 1698 by Thomas Savery . It used condensing steam to create a vacuum which raised water from below and then used steam pressure to raise it higher. Small engines were effective though larger models were problematic. They had

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3840-460: Is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high- temperature and high- pressure gases produced by combustion applies direct force to some component of the engine. The force is typically applied to pistons ( piston engine ), turbine blades ( gas turbine ),

3960-431: Is a stub . You can help Misplaced Pages by expanding it . Steam engine A steam engine is a heat engine that performs mechanical work using steam as its working fluid . The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder . This pushing force can be transformed by a connecting rod and crank into rotational force for work. The term "steam engine"

4080-405: Is a fly-back system, using interruption of electrical primary system current through some type of synchronized interrupter. The interrupter can be either contact points or a power transistor. The problem with this type of ignition is that as RPM increases the availability of electrical energy decreases. This is especially a problem, since the amount of energy needed to ignite a more dense fuel mixture

4200-421: Is also why diesel and HCCI engines are more susceptible to cold-starting issues, although they run just as well in cold weather once started. Light duty diesel engines with indirect injection in automobiles and light trucks employ glowplugs (or other pre-heating: see Cummins ISB#6BT ) that pre-heat the combustion chamber just before starting to reduce no-start conditions in cold weather. Most diesels also have

4320-469: Is called the Rankine cycle . In general usage, the term steam engine can refer to either complete steam plants (including boilers etc.), such as railway steam locomotives and portable engines , or may refer to the piston or turbine machinery alone, as in the beam engine and stationary steam engine . As noted, steam-driven devices such as the aeolipile were known in the first century AD, and there were

4440-497: Is commonplace in CI engines, and has been occasionally used in SI engines. CI engines that use a blower typically use uniflow scavenging . In this design the cylinder wall contains several intake ports placed uniformly spaced along the circumference just above the position that the piston crown reaches when at BDC. An exhaust valve or several like that of 4-stroke engines is used. The final part of

4560-431: Is cylinder condensation and re-evaporation. The steam cylinder and adjacent metal parts/ports operate at a temperature about halfway between the steam admission saturation temperature and the saturation temperature corresponding to the exhaust pressure. As high-pressure steam is admitted into the working cylinder, much of the high-temperature steam is condensed as water droplets onto the metal surfaces, significantly reducing

4680-529: Is driven downward with power, it first uncovers the exhaust port where the burned fuel is expelled under high pressure and then the intake port where the process has been completed and will keep repeating. Later engines used a type of porting devised by the Deutz company to improve performance. It was called the Schnurle Reverse Flow system. DKW licensed this design for all their motorcycles. Their DKW RT 125

4800-415: Is held in place relative to the engine block by main bearings , which allow it to rotate. Bulkheads in the crankcase form a half of every main bearing; the other half is a detachable cap. In some cases a single main bearing deck is used rather than several smaller caps. A connecting rod is connected to offset sections of the crankshaft (the crankpins ) in one end and to the piston in the other end through

4920-406: Is higher. The result was often a high RPM misfire. Capacitor discharge ignition was developed. It produces a rising voltage that is sent to the spark plug. CD system voltages can reach 60,000 volts. CD ignitions use step-up transformers . The step-up transformer uses energy stored in a capacitance to generate electric spark . With either system, a mechanical or electrical control system provides

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5040-413: Is most commonly applied to reciprocating engines as just described, although some authorities have also referred to the steam turbine and devices such as Hero's aeolipile as "steam engines". The essential feature of steam engines is that they are external combustion engines , where the working fluid is separated from the combustion products. The ideal thermodynamic cycle used to analyze this process

5160-445: Is not possible to dedicate a stroke exclusively for each of them. Starting at TDC the cycle consists of: While a 4-stroke engine uses the piston as a positive displacement pump to accomplish scavenging taking 2 of the 4 strokes, a 2-stroke engine uses the last part of the power stroke and the first part of the compression stroke for combined intake and exhaust. The work required to displace the charge and exhaust gases comes from either

5280-504: Is the Wärtsilä-Sulzer RTA96-C turbocharged 2-stroke diesel, used in large container ships. It is the most efficient and powerful reciprocating internal combustion engine in the world with a thermal efficiency over 50%. For comparison, the most efficient small four-stroke engines are around 43% thermally-efficient (SAE 900648); size is an advantage for efficiency due to the increase in the ratio of volume to surface area. See

5400-399: Is then pumped back up to pressure and sent back to the boiler. A dry-type cooling tower is similar to an automobile radiator and is used in locations where water is costly. Waste heat can also be ejected by evaporative (wet) cooling towers, which use a secondary external water circuit that evaporates some of flow to the air. River boats initially used a jet condenser in which cold water from

5520-542: Is vented up the chimney so as to increase the draw on the fire, which greatly increases engine power, but reduces efficiency. Sometimes the waste heat from the engine is useful itself, and in those cases, very high overall efficiency can be obtained. Steam engines in stationary power plants use surface condensers as a cold sink. The condensers are cooled by water flow from oceans, rivers, lakes, and often by cooling towers which evaporate water to provide cooling energy removal. The resulting condensed hot water ( condensate ),

5640-603: The Otto engine , was created in 1876 by Nicolaus Otto . The term internal combustion engine usually refers to an engine in which combustion is intermittent , such as the more familiar two-stroke and four-stroke piston engines, along with variants, such as the six-stroke piston engine and the Wankel rotary engine . A second class of internal combustion engines use continuous combustion: gas turbines , jet engines and most rocket engines , each of which are internal combustion engines on

5760-604: The Pyréolophore , which was granted a patent by Napoleon Bonaparte . This engine powered a boat on the Saône river in France. In the same year, Swiss engineer François Isaac de Rivaz invented a hydrogen-based internal combustion engine and powered the engine by electric spark. In 1808, De Rivaz fitted his invention to a primitive working vehicle – "the world's first internal combustion powered automobile". In 1823, Samuel Brown patented

5880-461: The Rumford Medal , the committee said that "no one invention since Watt's time has so enhanced the efficiency of the steam engine". In addition to using 30% less steam, it provided more uniform speed due to variable steam cut off, making it well suited to manufacturing, especially cotton spinning. The first experimental road-going steam-powered vehicles were built in the late 18th century, but it

6000-473: The external links for an in-cylinder combustion video in a 2-stroke, optically accessible motorcycle engine. Dugald Clerk developed the first two-cycle engine in 1879. It used a separate cylinder which functioned as a pump in order to transfer the fuel mixture to the cylinder. In 1899 John Day simplified Clerk's design into the type of 2 cycle engine that is very widely used today. Day cycle engines are crankcase scavenged and port timed. The crankcase and

6120-615: The tramway from the Pen-y-darren ironworks, near Merthyr Tydfil to Abercynon in south Wales . The design incorporated a number of important innovations that included using high-pressure steam which reduced the weight of the engine and increased its efficiency. Trevithick visited the Newcastle area later in 1804 and the colliery railways in north-east England became the leading centre for experimentation and development of steam locomotives. Trevithick continued his own experiments using

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6240-506: The 1860s to the 1920s. Steam road vehicles were used for many applications. In the 20th century, the rapid development of internal combustion engine technology led to the demise of the steam engine as a source of propulsion of vehicles on a commercial basis, with relatively few remaining in use beyond the Second World War . Many of these vehicles were acquired by enthusiasts for preservation, and numerous examples are still in existence. In

6360-556: The 1960s, the air pollution problems in California gave rise to a brief period of interest in developing and studying steam-powered vehicles as a possible means of reducing the pollution. Apart from interest by steam enthusiasts, the occasional replica vehicle, and experimental technology, no steam vehicles are in production at present. Near the end of the 19th century, compound engines came into widespread use. Compound engines exhausted steam into successively larger cylinders to accommodate

6480-408: The 20th century, where their efficiency, higher speed appropriate to generator service, and smooth rotation were advantages. Today most electric power is provided by steam turbines. In the United States, 90% of the electric power is produced in this way using a variety of heat sources. Steam turbines were extensively applied for propulsion of large ships throughout most of the 20th century. Although

6600-615: The Wankel design are used in some automobiles, aircraft and motorcycles. These are collectively known as internal-combustion-engine vehicles (ICEV). Where high power-to-weight ratios are required, internal combustion engines appear in the form of combustion turbines , or sometimes Wankel engines. Powered aircraft typically use an ICE which may be a reciprocating engine. Airplanes can instead use jet engines and helicopters can instead employ turboshafts ; both of which are types of turbines. In addition to providing propulsion, aircraft may employ

6720-489: The associated process. While an engine is in operation, the crankshaft rotates continuously at a nearly constant speed . In a 4-stroke ICE, each piston experiences 2 strokes per crankshaft revolution in the following order. Starting the description at TDC, these are: The defining characteristic of this kind of engine is that each piston completes a cycle every crankshaft revolution. The 4 processes of intake, compression, power and exhaust take place in only 2 strokes so that it

6840-475: The atmosphere or into a condenser. As steam expands in passing through a high-pressure engine, its temperature drops because no heat is being added to the system; this is known as adiabatic expansion and results in steam entering the cylinder at high temperature and leaving at lower temperature. This causes a cycle of heating and cooling of the cylinder with every stroke, which is a source of inefficiency. The dominant efficiency loss in reciprocating steam engines

6960-404: The boiler and engine in separate buildings some distance apart. For portable or mobile use, such as steam locomotives , the two are mounted together. The widely used reciprocating engine typically consisted of a cast-iron cylinder, piston, connecting rod and beam or a crank and flywheel, and miscellaneous linkages. Steam was alternately supplied and exhausted by one or more valves. Speed control

7080-619: The combustion gases to escape. The valves are often poppet valves but they can also be rotary valves or sleeve valves . However, 2-stroke crankcase scavenged engines connect the gas ports directly to the cylinder wall without poppet valves; the piston controls their opening and occlusion instead. The cylinder head also holds the spark plug in the case of spark ignition engines and the injector for engines that use direct injection. All CI (compression ignition) engines use fuel injection, usually direct injection but some engines instead use indirect injection . SI (spark ignition) engines can use

7200-455: The compressed air and combustion products and slide continuously within it while the engine is in operation. In smaller engines, the pistons are made of aluminum; while in larger applications, they are typically made of cast iron. In performance applications, pistons can also be titanium or forged steel for greater strength. The top surface of the piston is called its crown and is typically flat or concave. Some two-stroke engines use pistons with

7320-432: The compressed charge, four-cycle engine. In 1879, Karl Benz patented a reliable two-stroke gasoline engine. Later, in 1886, Benz began the first commercial production of motor vehicles with an internal combustion engine, in which a three-wheeled, four-cycle engine and chassis formed a single unit. In 1892, Rudolf Diesel developed the first compressed charge, compression ignition engine. In 1926, Robert Goddard launched

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7440-410: The corresponding ports. The intake manifold connects to the air filter directly, or to a carburetor when one is present, which is then connected to the air filter . It distributes the air incoming from these devices to the individual cylinders. The exhaust manifold is the first component in the exhaust system . It collects the exhaust gases from the cylinders and drives it to the following component in

7560-400: The crankcase or a separate blower. For scavenging, expulsion of burned gas and entry of fresh mix, two main approaches are described: Loop scavenging, and Uniflow scavenging. SAE news published in the 2010s that 'Loop Scavenging' is better under any circumstance than Uniflow Scavenging. Some SI engines are crankcase scavenged and do not use poppet valves. Instead, the crankcase and the part of

7680-401: The crankcase pressure is slightly below intake pressure, to let it be filled with a new charge; this happens when the piston is moving upwards. When the piston is moving downwards the pressure in the crankcase increases and the reed valve closes promptly, then the charge in the crankcase is compressed. When the piston is moving downwards, it also uncovers the exhaust port and the transfer port and

7800-413: The crankcase to the port in the cylinder to provide for intake and another from the exhaust port to the exhaust pipe. The height of the port in relationship to the length of the cylinder is called the "port timing". On the first upstroke of the engine there would be no fuel inducted into the cylinder as the crankcase was empty. On the downstroke, the piston now compresses the fuel mix, which has lubricated

7920-431: The cylinder below the piston is used as a pump. The intake port is connected to the crankcase through a reed valve or a rotary disk valve driven by the engine. For each cylinder, a transfer port connects in one end to the crankcase and in the other end to the cylinder wall. The exhaust port is connected directly to the cylinder wall. The transfer and exhaust port are opened and closed by the piston. The reed valve opens when

8040-411: The cylinder block has fins protruding away from it to cool the engine by directly transferring heat to the air. The cylinder walls are usually finished by honing to obtain a cross hatch , which is able to retain more oil. A too rough surface would quickly harm the engine by excessive wear on the piston. The pistons are short cylindrical parts which seal one end of the cylinder from the high pressure of

8160-407: The cylinder. Because there is no obstruction in the cylinder of the fuel to move directly out of the exhaust port prior to the piston rising far enough to close the port, early engines used a high domed piston to slow down the flow of fuel. Later the fuel was "resonated" back into the cylinder using an expansion chamber design. When the piston rose close to TDC, a spark ignited the fuel. As the piston

8280-414: The cylinder. At low rpm, the spark is timed to occur close to the piston achieving top dead center. In order to produce more power, as rpm rises the spark is advanced sooner during piston movement. The spark occurs while the fuel is still being compressed progressively more as rpm rises. The necessary high voltage, typically 10,000 volts, is supplied by an induction coil or transformer. The induction coil

8400-413: The early engines which used Hot Tube ignition. When Bosch developed the magneto it became the primary system for producing electricity to energize a spark plug. Many small engines still use magneto ignition. Small engines are started by hand cranking using a recoil starter or hand crank. Prior to Charles F. Kettering of Delco's development of the automotive starter all gasoline engined automobiles used

8520-453: The efficiency is higher because more energy is extracted from the fuel than what could be extracted by the combustion engine alone. Combined cycle power plants achieve efficiencies in the range of 50–60%. In a smaller scale, stationary engines like gas engines or diesel generators are used for backup or for providing electrical power to areas not connected to an electric grid . Small engines (usually 2‐stroke gasoline/petrol engines) are

8640-401: The efficiency of the steam cycle. For safety reasons, nearly all steam engines are equipped with mechanisms to monitor the boiler, such as a pressure gauge and a sight glass to monitor the water level. Many engines, stationary and mobile, are also fitted with a governor to regulate the speed of the engine without the need for human interference. The most useful instrument for analyzing

8760-543: The engine is off. The battery also supplies electrical power during rare run conditions where the alternator cannot maintain more than 13.8 volts (for a common 12 V automotive electrical system). As alternator voltage falls below 13.8 volts, the lead-acid storage battery increasingly picks up electrical load. During virtually all running conditions, including normal idle conditions, the alternator supplies primary electrical power. Some systems disable alternator field (rotor) power during wide-open throttle conditions. Disabling

8880-435: The field reduces alternator pulley mechanical loading to nearly zero, maximizing crankshaft power. In this case, the battery supplies all primary electrical power. Gasoline engines take in a mixture of air and gasoline and compress it by the movement of the piston from bottom dead center to top dead center when the fuel is at maximum compression. The reduction in the size of the swept area of the cylinder and taking into account

9000-648: The first internal combustion engine to be applied industrially. In 1854, in the UK, the Italian inventors Eugenio Barsanti and Felice Matteucci obtained the certification: "Obtaining Motive Power by the Explosion of Gases". In 1857 the Great Seal Patent Office conceded them patent No.1655 for the invention of an "Improved Apparatus for Obtaining Motive Power from Gases". Barsanti and Matteucci obtained other patents for

9120-589: The first liquid-fueled rocket. In 1939, the Heinkel He 178 became the world's first jet aircraft . At one time, the word engine (via Old French , from Latin ingenium , "ability") meant any piece of machinery —a sense that persists in expressions such as siege engine . A "motor" (from Latin motor , "mover") is any machine that produces mechanical power . Traditionally, electric motors are not referred to as "engines"; however, combustion engines are often referred to as "motors". (An electric engine refers to

9240-601: The following conditions: The main advantage of 2-stroke engines of this type is mechanical simplicity and a higher power-to-weight ratio than their 4-stroke counterparts. Despite having twice as many power strokes per cycle, less than twice the power of a comparable 4-stroke engine is attainable in practice. In the US, 2-stroke engines were banned for road vehicles due to the pollution. Off-road only motorcycles are still often 2-stroke but are rarely road legal. However, many thousands of 2-stroke lawn maintenance engines are in use. Using

9360-480: The gradual replacement of steam engines in commercial usage. Steam turbines replaced reciprocating engines in power generation, due to lower cost, higher operating speed, and higher efficiency. Note that small scale steam turbines are much less efficient than large ones. As of 2023 , large reciprocating piston steam engines are still being manufactured in Germany. As noted, one recorded rudimentary steam-powered engine

9480-517: The gudgeon pin and thus transfers the force and translates the reciprocating motion of the pistons to the circular motion of the crankshaft. The end of the connecting rod attached to the gudgeon pin is called its small end, and the other end, where it is connected to the crankshaft, the big end. The big end has a detachable half to allow assembly around the crankshaft. It is kept together to the connecting rod by removable bolts. The cylinder head has an intake manifold and an exhaust manifold attached to

9600-505: The high temperature and pressure created by the engine in its compression process. The compression level that occurs is usually twice or more than a gasoline engine. Diesel engines take in air only, and shortly before peak compression, spray a small quantity of diesel fuel into the cylinder via a fuel injector that allows the fuel to instantly ignite. HCCI type engines take in both air and fuel, but continue to rely on an unaided auto-combustion process, due to higher pressures and temperature. This

9720-416: The higher pressure of the charge in the crankcase makes it enter the cylinder through the transfer port, blowing the exhaust gases. Lubrication is accomplished by adding two-stroke oil to the fuel in small ratios. Petroil refers to the mix of gasoline with the aforesaid oil. This kind of 2-stroke engine has a lower efficiency than comparable 4-strokes engines and releases more polluting exhaust gases for

9840-463: The higher volumes at reduced pressures, giving improved efficiency. These stages were called expansions, with double- and triple-expansion engines being common, especially in shipping where efficiency was important to reduce the weight of coal carried. Steam engines remained the dominant source of power until the early 20th century, when advances in the design of the steam turbine , electric motors , and internal combustion engines gradually resulted in

9960-451: The highest thermal efficiencies among internal combustion engines of any kind. Some diesel–electric locomotive engines operate on the 2-stroke cycle. The most powerful of them have a brake power of around 4.5  MW or 6,000  HP . The EMD SD90MAC class of locomotives are an example of such. The comparable class GE AC6000CW , whose prime mover has almost the same brake power, uses a 4-stroke engine. An example of this type of engine

10080-419: The intake manifold is an air sleeve that feeds the intake ports. The intake ports are placed at a horizontal angle to the cylinder wall (I.e: they are in plane of the piston crown) to give a swirl to the incoming charge to improve combustion. The largest reciprocating IC are low speed CI engines of this type; they are used for marine propulsion (see marine diesel engine ) or electric power generation and achieve

10200-429: The inventor of the diesel engine, Rudolf Diesel , was using peanut oil to run his engines. Renewable fuels are commonly blended with fossil fuels. Hydrogen , which is rarely used, can be obtained from either fossil fuels or renewable energy. Various scientists and engineers contributed to the development of internal combustion engines. In 1791, John Barber developed the gas turbine . In 1794 Thomas Mead patented

10320-429: The late 18th century. At least one engine was still known to be operating in 1820. The first commercially successful engine that could transmit continuous power to a machine was the atmospheric engine , invented by Thomas Newcomen around 1712. It improved on Savery's steam pump, using a piston as proposed by Papin. Newcomen's engine was relatively inefficient, and mostly used for pumping water. It worked by creating

10440-399: The nature of the gas although compressed air has been used in steam engines without change. As with all heat engines, the majority of primary energy must be emitted as waste heat at relatively low temperature. The simplest cold sink is to vent the steam to the environment. This is often used on steam locomotives to avoid the weight and bulk of condensers. Some of the released steam

10560-407: The oil into the combustion chamber. A ventilation system drives the small amount of gas that escapes past the pistons during normal operation (the blow-by gases) out of the crankcase so that it does not accumulate contaminating the oil and creating corrosion. In two-stroke gasoline engines the crankcase is part of the air–fuel path and due to the continuous flow of it, two-stroke engines do not need

10680-402: The outer side of the cylinder, passages that contain cooling fluid are cast into the engine block whereas, in some heavy duty engines, the passages are the types of removable cylinder sleeves which can be replaceable. Water-cooled engines contain passages in the engine block where cooling fluid circulates (the water jacket ). Some small engines are air-cooled, and instead of having a water jacket

10800-509: The pace of the Industrial Revolution. The meaning of high pressure, together with an actual value above ambient, depends on the era in which the term was used. For early use of the term Van Reimsdijk refers to steam being at a sufficiently high pressure that it could be exhausted to atmosphere without reliance on a vacuum to enable it to perform useful work. Ewing 1894 , p. 22 states that Watt's condensing engines were known, at

10920-457: The part of the cylinder below the exhaust port is used as a pump. The operation of the Day cycle engine begins when the crankshaft is turned so that the piston moves from BDC upward (toward the head) creating a vacuum in the crankcase/cylinder area. The carburetor then feeds the fuel mixture into the crankcase through a reed valve or a rotary disk valve (driven by the engine). There are cast in ducts from

11040-427: The path. The exhaust system of an ICE may also include a catalytic converter and muffler . The final section in the path of the exhaust gases is the tailpipe . The top dead center (TDC) of a piston is the position where it is nearest to the valves; bottom dead center (BDC) is the opposite position where it is furthest from them. A stroke is the movement of a piston from TDC to BDC or vice versa, together with

11160-456: The performance of steam engines is the steam engine indicator. Early versions were in use by 1851, but the most successful indicator was developed for the high speed engine inventor and manufacturer Charles Porter by Charles Richard and exhibited at London Exhibition in 1862. The steam engine indicator traces on paper the pressure in the cylinder throughout the cycle, which can be used to spot various problems and calculate developed horsepower. It

11280-451: The piston axis in vertical position. In time the horizontal arrangement became more popular, allowing compact, but powerful engines to be fitted in smaller spaces. The acme of the horizontal engine was the Corliss steam engine , patented in 1849, which was a four-valve counter flow engine with separate steam admission and exhaust valves and automatic variable steam cutoff. When Corliss was given

11400-412: The piston in the cylinder and the bearings due to the fuel mix having oil added to it. As the piston moves downward it first uncovers the exhaust, but on the first stroke there is no burnt fuel to exhaust. As the piston moves downward further, it uncovers the intake port which has a duct that runs to the crankcase. Since the fuel mix in the crankcase is under pressure, the mix moves through the duct and into

11520-409: The power wasting in overcoming friction , or to make the mechanism work at all. Also, the lubricant used can reduce excess heat and provide additional cooling to components. At the very least, an engine requires lubrication in the following parts: In 2-stroke crankcase scavenged engines, the interior of the crankcase, and therefore the crankshaft, connecting rod and bottom of the pistons are sprayed by

11640-403: The primary power supply for vehicles such as cars , aircraft and boats . ICEs are typically powered by hydrocarbon -based fuels like natural gas , gasoline , diesel fuel , or ethanol . Renewable fuels like biodiesel are used in compression ignition (CI) engines and bioethanol or ETBE (ethyl tert-butyl ether) produced from bioethanol in spark ignition (SI) engines. As early as 1900

11760-428: The railways. Reciprocating piston type steam engines were the dominant source of power until the early 20th century. The efficiency of stationary steam engine increased dramatically until about 1922. The highest Rankine Cycle Efficiency of 91% and combined thermal efficiency of 31% was demonstrated and published in 1921 and 1928. Advances in the design of electric motors and internal combustion engines resulted in

11880-406: The reciprocating steam engine is no longer in widespread commercial use, various companies are exploring or exploiting the potential of the engine as an alternative to internal combustion engines. There are two fundamental components of a steam plant: the boiler or steam generator , and the "motor unit", referred to itself as a "steam engine". Stationary steam engines in fixed buildings may have

12000-417: The replacement of reciprocating (piston) steam engines, with merchant shipping relying increasingly upon diesel engines , and warships on the steam turbine. As the development of steam engines progressed through the 18th century, various attempts were made to apply them to road and railway use. In 1784, William Murdoch , a Scottish inventor, built a model steam road locomotive. An early working model of

12120-578: The river is injected into the exhaust steam from the engine. Cooling water and condensate mix. While this was also applied for sea-going vessels, generally after only a few days of operation the boiler would become coated with deposited salt, reducing performance and increasing the risk of a boiler explosion. Starting about 1834, the use of surface condensers on ships eliminated fouling of the boilers, and improved engine efficiency. Evaporated water cannot be used for subsequent purposes (other than rain somewhere), whereas river water can be re-used. In all cases,

12240-452: The same invention in France, Belgium and Piedmont between 1857 and 1859. In 1860, Belgian engineer Jean Joseph Etienne Lenoir produced a gas-fired internal combustion engine. In 1864, Nicolaus Otto patented the first atmospheric gas engine. In 1872, American George Brayton invented the first commercial liquid-fueled internal combustion engine. In 1876, Nicolaus Otto began working with Gottlieb Daimler and Wilhelm Maybach , patented

12360-684: The same principle as previously described. ( Firearms are also a form of internal combustion engine, though of a type so specialized that they are commonly treated as a separate category, along with weaponry such as mortars and anti-aircraft cannons.) In contrast, in external combustion engines , such as steam or Stirling engines , energy is delivered to a working fluid not consisting of, mixed with, or contaminated by combustion products. Working fluids for external combustion engines include air, hot water, pressurized water or even boiler -heated liquid sodium . While there are many stationary applications, most ICEs are used in mobile applications and are

12480-399: The steam available for expansive work. When the expanding steam reaches low pressure (especially during the exhaust stroke), the previously deposited water droplets that had just been formed within the cylinder/ports now boil away (re-evaporation) and this steam does no further work in the cylinder. Internal combustion engine An internal combustion engine ( ICE or IC engine )

12600-412: The steam plant boiler feed water, which must be kept pure, is kept separate from the cooling water or air. Most steam boilers have a means to supply water whilst at pressure, so that they may be run continuously. Utility and industrial boilers commonly use multi-stage centrifugal pumps ; however, other types are used. Another means of supplying lower-pressure boiler feed water is an injector , which uses

12720-400: The stem of the valve or may act upon a rocker arm , again, either directly or through a pushrod . The crankcase is sealed at the bottom with a sump that collects the falling oil during normal operation to be cycled again. The cavity created between the cylinder block and the sump houses a crankshaft that converts the reciprocating motion of the pistons to rotational motion. The crankshaft

12840-489: The temperature of the steam above its saturated vapour point, and various mechanisms to increase the draft for fireboxes. When coal is used, a chain or screw stoking mechanism and its drive engine or motor may be included to move the fuel from a supply bin (bunker) to the firebox. The heat required for boiling the water and raising the temperature of the steam can be derived from various sources, most commonly from burning combustible materials with an appropriate supply of air in

12960-482: The time, as low pressure compared to high pressure, non-condensing engines of the same period. Watt's patent prevented others from making high pressure and compound engines. Shortly after Watt's patent expired in 1800, Richard Trevithick and, separately, Oliver Evans in 1801 introduced engines using high-pressure steam; Trevithick obtained his high-pressure engine patent in 1802, and Evans had made several working models before then. These were much more powerful for

13080-423: The volume of the combustion chamber is described by a ratio. Early engines had compression ratios of 6 to 1. As compression ratios were increased, the efficiency of the engine increased as well. With early induction and ignition systems the compression ratios had to be kept low. With advances in fuel technology and combustion management, high-performance engines can run reliably at 12:1 ratio. With low octane fuel,

13200-549: The world, the oil was actually drained and heated overnight and returned to the engine for cold starts. In the early 1950s, the gasoline Gasifier unit was developed, where, on cold weather starts, raw gasoline was diverted to the unit where part of the fuel was burned causing the other part to become a hot vapor sent directly to the intake valve manifold. This unit was quite popular until electric engine block heaters became standard on gasoline engines sold in cold climates. For ignition, diesel, PPC and HCCI engines rely solely on

13320-546: Was developed by Trevithick and others in the 1810s. It was a compound cycle engine that used high-pressure steam expansively, then condensed the low-pressure steam, making it relatively efficient. The Cornish engine had irregular motion and torque through the cycle, limiting it mainly to pumping. Cornish engines were used in mines and for water supply until the late 19th century. Early builders of stationary steam engines considered that horizontal cylinders would be subject to excessive wear. Their engines were therefore arranged with

13440-450: Was either automatic, using a governor, or by a manual valve. The cylinder casting contained steam supply and exhaust ports. Engines equipped with a condenser are a separate type than those that exhaust to the atmosphere. Other components are often present; pumps (such as an injector ) to supply water to the boiler during operation, condensers to recirculate the water and recover the latent heat of vaporisation, and superheaters to raise

13560-519: Was entered in and won the Rainhill Trials . The Liverpool and Manchester Railway opened in 1830 making exclusive use of steam power for both passenger and freight trains. Steam locomotives continued to be manufactured until the late twentieth century in places such as China and the former East Germany (where the DR Class 52.80 was produced). The final major evolution of the steam engine design

13680-466: Was eventually taken over by Arnold, who then passed on the business to his son Howard McLean, who ran it until its closing in 1965. One of the main reasons for its closing was competition from the larger lumber companies in the area. Environmental Report: https://www.portalberni.ca/mclean-mill-phase-one-environmental-review-2019 This article about a location on the Coast of British Columbia , Canada

13800-411: Was improved over time and coupled with variable steam cut off, good speed control in response to changes in load was attainable near the end of the 19th century. In a simple engine, or "single expansion engine" the charge of steam passes through the entire expansion process in an individual cylinder, although a simple engine may have one or more individual cylinders. It is then exhausted directly into

13920-479: Was not until after Richard Trevithick had developed the use of high-pressure steam, around 1800, that mobile steam engines became a practical proposition. The first half of the 19th century saw great progress in steam vehicle design, and by the 1850s it was becoming viable to produce them on a commercial basis. This progress was dampened by legislation which limited or prohibited the use of steam-powered vehicles on roads. Improvements in vehicle technology continued from

14040-405: Was one of the first motor vehicles to achieve over 100 mpg as a result. Internal combustion engines require ignition of the mixture, either by spark ignition (SI) or compression ignition (CI) . Before the invention of reliable electrical methods, hot tube and flame methods were used. Experimental engines with laser ignition have been built. The spark-ignition engine was a refinement of

14160-492: Was routinely used by engineers, mechanics and insurance inspectors. The engine indicator can also be used on internal combustion engines. See image of indicator diagram below (in Types of motor units section). The centrifugal governor was adopted by James Watt for use on a steam engine in 1788 after Watt's partner Boulton saw one on the equipment of a flour mill Boulton & Watt were building. The governor could not actually hold

14280-746: Was the aeolipile described by Hero of Alexandria , a Hellenistic mathematician and engineer in Roman Egypt during the first century AD. In the following centuries, the few steam-powered engines known were, like the aeolipile, essentially experimental devices used by inventors to demonstrate the properties of steam. A rudimentary steam turbine device was described by Taqi al-Din in Ottoman Egypt in 1551 and by Giovanni Branca in Italy in 1629. The Spanish inventor Jerónimo de Ayanz y Beaumont received patents in 1606 for 50 steam-powered inventions, including

14400-438: Was the use of steam turbines starting in the late part of the 19th century. Steam turbines are generally more efficient than reciprocating piston type steam engines (for outputs above several hundred horsepower), have fewer moving parts, and provide rotary power directly instead of through a connecting rod system or similar means. Steam turbines virtually replaced reciprocating engines in electricity generating stations early in

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