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Continental O-200

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The Continental C90 and O-200 are a family of air-cooled, horizontally opposed, four-cylinder , direct-drive aircraft engines of 201 in (3.29 L) displacement, producing between 90 and 100 horsepower (67 and 75 kW).

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59-849: Built by Continental Motors these engines are used in many light aircraft designs of the United States, including the early Piper PA-18 Super Cub , the Champion 7EC , the Alon Aircoupe , and the Cessna 150 . Though the C90 was superseded by the O-200, and many of the designs utilizing the O-200 had gone out of production by 1980, with the 2004 publication of the United States Federal Aviation Administration light-sport aircraft regulations came

118-405: A hot-bulb engine used a 'jerk pump' to dispense fuel oil at high pressure to an injector. Another development in early diesel engines was the pre-combustion chamber, which was invented in 1919 by Prosper l'Orange to avoid the drawbacks of air-blast injection systems. The pre-combustion chamber made it feasible to produce engines in size suitable for automobiles and MAN Truck & Bus presented

177-610: A spark plug . The Cummins Model H diesel truck engine was introduced in America in 1933. In 1936, the Mercedes-Benz OM 138 diesel engine (using a precombustion chamber) became one of the first fuel-injected engines used in a mass-production passenger car. During World War II , several petrol engines for aircraft used direct-injection systems, such as the European Junkers Jumo 210 , Daimler-Benz DB 601 , BMW 801 , and

236-675: A 50% stake in Continental Motors. In 1969, Teledyne Incorporated acquired Continental Motors, which became Teledyne Continental Motors (TCM). That same year, the Continental Tiara series of high output engines were introduced, although they were dropped from the line after 1978. The company brought the TSIO-520-BE for the Piper PA-46 to market in 1984 and it set new efficiency standards for light aircraft piston engines. Powered by

295-451: A carburettor. Many of the carburettor's supporting components—such as the air filter, intake manifold, and fuel line routing—could be used with few or no changes. This postponed the redesign and tooling costs of these components. Single-point injection was used extensively on American-made passenger cars and light trucks during 1980–1995, and in some European cars in the early and mid-1990s. In the US,

354-581: A central injector instead of multiple injectors. Single-point injection (also called 'throttle-body injection') uses one injector in a throttle body mounted similarly to a carburettor on an intake manifold . As in a carburetted induction system, the fuel is mixed with the air before entering the intake manifold. Single-point injection was a relatively low-cost way for automakers to reduce exhaust emissions to comply with tightening regulations while providing better "driveability" (easy starting, smooth running, no engine stuttering) than could be obtained with

413-444: A four-day work week with one week vacations for Thanksgiving and Christmas, with the aim "to protect as much of our valuable employee base as possible". On 14 December 2010, Continental's parent Teledyne announced that Teledyne Continental Motors, Teledyne Mattituck Services, and its general aviation piston engine business would be sold to Technify Motor (USA) Ltd, a subsidiary of AVIC International , for US$ 186 million in cash. AVIC

472-572: A fuel injection system are described in the following sections. In some systems, a single component performs multiple functions. Fuel injection is operated by spraying pressurised fuel into the engine. Therefore a device to pressurise the fuel is needed, such as a fuel pump. The system must determine the appropriate amount of fuel to be supplied and control the fuel flow to supply this amount. Several early mechanical injection systems used relatively sophisticated helix-controlled injection pump(s) that both metered fuel and created injection pressure. Since

531-705: A fuel injection system in 1941 and by 1956 it was used in the Jaguar racing cars. At the 1957 24 Hours of Le Mans , the 1st to 4th placed cars were Jaguar D-Type entries using a Lucas fuel injection system. Also in 1957, General Motors introduced the Rochester Ramjet option, consisting of a fuel injection system for the V8 engine in the Chevrolet Corvette. During the 1960s, fuel injection systems were also produced by Hilborn , SPICA and Kugelfischer . Up until this time,

590-643: A liquid-cooled version of the IO-240, the Rutan Voyager was the first piston-powered aircraft to circumnavigate the world without refueling in 1986. NASA selected Continental to develop and produce GAP in 1997, a new 200 hp (150 kW) piston engine to operate on Jet-A fuel. This was in response to 100-octane aviation gasoline becoming less available as a result of decreased demand, due to smaller turboprop engines becoming more prevalent. In 2008, Teledyne Continental's new president, Rhett Ross announced that

649-573: A passenger car was released the following year, in the Mercedes-Benz 300SL sports car. However the engine suffered lubrication problems due to petrol diluting the engine oil, and subsequent Mercedes-Benz engines switched to a manifold injection design. Likewise, most petrol injection systems prior to the 2000s used the less-expensive manifold injection design. Throughout the 1950s, several manufacturers introduced their manifold injection systems for petrol engines. Lucas Industries had begun developing

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708-477: A pulsed flow system which used an air flow meter to calculate the amount of fuel required. L-Jetronic was widely adopted on European cars during the 1970s and 1980s. As a system that uses electronically-controlled fuel injectors which open and close to control the amount of fuel entering the engine, the L-Jetronic system uses the same basic principles as modern electronic fuel injection (EFI) systems. Prior to 1979,

767-538: A resurgence in demand for the O-200. The C90 was introduced in 1947 as a follow-on to the A65 , which had been in production since 1939. Many of the designs powered by the C90 are upgraded variants of earlier A65 powered designs, such as the Piper J-3 Cub and PA-11 Cub Special, Aeronca 7AC , and Luscombe 8 A. The engine was developed from the earlier O-190 by increasing the stroke 1 ⁄ 4 inch. This engine family

826-399: A sophisticated common-rail injection system. The latter is the most common system in modern automotive engines. During the 20th century, most petrol engines used either a carburettor or indirect fuel injection. Use of direct injection in petrol engines has become increasingly common in the 21st century. In a common rail system, fuel from the fuel tank is supplied to a common header (called

885-580: Is a Chinese state-owned aerospace company. In May 2011, the transaction was reported as complete and the company renamed Continental Motors, Inc. On 23 July 2013 the company bought diesel aircraft engine manufacturer Thielert from bankruptcy for an undisclosed sum. Thielert will become an operating division of Continental and will be renamed Technify Motors GmbH . In 2015, Continental purchased Danbury Aerospace, which included ECi (Engine Components International) and PMA (Precision Machined Airparts). ECi had been supplying aftermarket engine parts since 1943;

944-413: Is always intermittent (either sequential or cylinder-individual). This can be done either with a blast of air or hydraulically, with the latter method being more common in automotive engines. Typically, hydraulic direct injection systems spray fuel into the air inside the cylinder or combustion chamber. Direct injection can be achieved with a conventional helix-controlled injection pump, unit injectors, or

1003-546: Is called a manifold injection system. There exist two types of manifold injection systems: multi-point injection (or port injection) and single-point injection (or throttle body injection). Internal mixture formation systems can be separated into several different varieties of direct and indirect injection, the most common being the common-rail injection system, a variety of direct injection. The term "electronic fuel injection" refers to any fuel injection system controlled by an engine control unit . The fundamental functions of

1062-737: Is considered to be dependable, according to both industry publications and the FAA. In a cooperative venture, Rolls-Royce produced these same designs in England, under separate certification, with model designations beginning RR, e.g. the Rolls-Royce RR C90-12FH is the equivalent of the Continental C90-12FH; the Rolls-Royce versions are "directly interchangeable with the equivalent models manufactured by Continental." The Rolls-Royce O-200-A powers

1121-533: Is injected at the same time to all the cylinders; or cylinder-individual , in which the engine control unit can adjust the injection for each cylinder individually. Multi-point injection (also called 'port injection') injects fuel into the intake ports just upstream of each cylinder's intake valve , rather than at a central point within an intake manifold. Typically, multi-point injected systems use multiple fuel injectors, but some systems, such as GM's central port injection system, use tubes with poppet valves fed by

1180-451: Is primarily due to the C90's camshaft design. The C90 is also known by its military designation of O-205. The O-200 is an updated and upgraded version of the engine, achieving increased power of 100 hp (75 kW) as a result of higher maximum rpm. The standard and most common model of the engine is the O-200-A; the -B model is designed for a pusher installation, the -C model provides for

1239-442: Is reached first. The standard certification for the C90 and O-200 specifies Avgas 80/87 as the minimum fuel grade. Both are eligible for operation on automobile gasoline on the basis of Supplemental Type Certificates . While the C90 is approved for takeoff power of 95 horsepower (71 kW) for five minutes, the designation is derived from its continuous power rating of 90 hp (67 kW). As noted above, certain models of

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1298-961: The Beagle Pup Series 1, the Rollason Condor , the Bölkow Bo 208 C Junior , the Avions Robin DR 220 , the Morane-Saulnier MS-880 , plus the Victa Airtourer 100 and the Reims F150 (a version of the Cessna 150 license-built in France by Reims Aviation ). All versions of the C90 and O-200 are four-stroke reciprocating engines and are all similar in size, displacement and weight. These engines are typically fitted with an updraft carburetor , though

1357-415: The Mercedes-Benz OM 138 ) became available in the late 1930s and early 1940s, being the first fuel-injected engines for passenger car use. In passenger car petrol engines, fuel injection was introduced in the early 1950s and gradually gained prevalence until it had largely replaced carburetors by the early 1990s. The primary difference between carburetion and fuel injection is that fuel injection atomizes

1416-548: The Shvetsov ASh-82FN (M-82FN) . The German direct-injection systems were based on diesel injection systems used by Bosch, Deckel, Junkers and l'Orange. By around 1943, the Rolls-Royce Merlin and Wright R-3350 had switched from traditional carburettors to fuel-injection (called "pressure carburettors" at the time), however these engines used throttle body manifold injection , rather than the direct-injection systems of

1475-475: The Wankel engine . In a manifold injection system, air and fuel are mixed outside the combustion chamber so that a mixture of air and fuel is sucked into the engine. The main types of manifold injections systems are multi-point injection and single-point injection . These systems use either a continuous injection or an intermittent injection design. In a continuous injection system, fuel flows at all times from

1534-669: The accumulator ), and then sent through tubing to the injectors, which inject it into the combustion chamber. The accumulator has a high-pressure relief valve to maintain pressure and return the excess fuel to the fuel tank. The fuel is sprayed with the help of a nozzle that is opened and closed with a solenoid-operated needle valve . Third-generation common rail diesels use piezoelectric injectors for increased precision, with fuel pressures up to 300  MPa or 44,000  psi . The types of common-rail systems include air-guided injection and spray-guided injection . Used by diesel engines, these systems include: This injection method

1593-437: The throttle body . Fuel injectors which also control the metering are called "injection valves", while injectors that perform all three functions are called unit injectors . Direct injection means that the fuel is injected into the main combustion chamber of each cylinder. The air and fuel are mixed only inside the combustion chamber. Therefore, only air is sucked into the engine during the intake stroke. The injection scheme

1652-675: The 1920s to the 1960s. In 1929, the company introduced its first aircraft engine, a seven-cylinder radial designated as the A-70, with a displacement of 543.91 cu in (8.91L) that produced 170 hp (127 kW). In August 1929, the Continental Motors Company formed the Continental Aircraft Engine Company as a subsidiary to develop and produce its aircraft engines. As the Great Depression unwound, 1930 saw

1711-549: The 1950 Goliath GP700 small saloon, it was also added to the Gutbrod Superior engine in 1952. This mechanically-controlled system was essentially a specially lubricated high-pressure diesel direct-injection pump of the type that is governed by the vacuum behind an intake throttle valve. A Bosch mechanical direct-injection system was also used in the straight-eight used in the 1954 Mercedes-Benz W196 Formula One racing car. The first four-stroke direct-injection petrol engine for

1770-451: The 1950s, the A-65 was developed into the more powerful 90 hp (67 kW) C-90 and eventually into the 100 hp (75 kW) O-200 . The O-200 powered a very important airplane design milestone: the Cessna 150 . By the 1960s turbocharging and fuel injection arrived in general aviation and the company's IO-520 series came to dominate the market. In 1965, Ryan Aeronautical acquired

1829-428: The 1954-1959 Mercedes-Benz 300 SL - all used manifold injection (i.e. the injectors located at the intake ports or throttle body, instead of inside the combustion chamber). This began to change when the first mass-produced petrol direct injection system for passenger cars was a common rail system introduced in the 1997 Mitsubishi 6G74 V6 engine. The first common-rail system for a passenger car diesel engine

Continental O-200 - Misplaced Pages Continue

1888-452: The 1980s, electronic systems have been used to control the metering of fuel. More recent systems use an electronic engine control unit which meters the fuel, controls the ignition timing and controls various other engine functions. The fuel injector is effectively a spray nozzle that performs the final stage in the delivery of fuel into the engine. The injector is located in the combustion chamber , inlet manifold or - less commonly -

1947-467: The C90 replace the usual carburetor with a fuel injection system. In addition, there are models which provide for the installation of a controllable-pitch propeller and one, the C90-12FP, designed for a pusher configuration installation. While having slightly less horsepower than the O-200, many floatplane operators prefer the performance of the C90 over the O-200, due to its higher torque at lower rpm. This

2006-495: The C90-8FJ, -12FJ, and -14FJ are equipped with fuel injection systems. They utilize a redundant ignition system requiring no external power, driving two magnetos , each of which fires one spark plug per cylinder . Each cylinder has one intake valve and one exhaust valve, pushrod-activated. Continental's recommended time between overhaul (TBO) for these engines is 1,800 hours of operation or 12 years in service, whichever

2065-571: The Electrojector system, becoming the first cars known to use an electronic fuel injection (EFI) system. The Electrojector patents were subsequently sold to Bosch, who developed the Electrojector into the Bosch D-Jetronic . The D-Jetronic was produced from 1967-1976 and first used on the VW 1600TL/E . The system was a speed/density system, using engine speed and intake manifold air density to calculate

2124-497: The G10 engine in the 2000 Chevrolet Metro became the last engine available on an American-sold vehicle to use throttle body injection. In indirect-injected diesel engines (as well as Akroyd engines), there are two combustion chambers: the main combustion chamber, and a pre-chamber (also called an ante-chamber) that is connected to the main one. The fuel is injected only into the pre-chamber (where it begins to combust), and not directly into

2183-600: The German engines. From 1940, the Mitsubishi Kinsei 60 series engine used a direct-injection system, along with the related Mitsubishi Kasei engine from 1941. In 1943, a low-pressure fuel injection system was added to the Nakajima Homare Model 23 radial engine. The first mass-produced petrol direct-injection system was developed by Bosch and initially used in small automotive two-stroke petrol engines. Introduced in

2242-571: The amount of fuel to be injected. In 1974, Bosch introduced the K-Jetronic system, which used a continuous flow of fuel from the injectors (rather than the pulsed flow of the D-Jetronic system). K-Jetronic was a mechanical injection system, using a plunger actuated by the intake manifold pressure which then controlled the fuel flow to the injectors. Also in 1974, Bosch introduced the L-Jetronic system,

2301-718: The company introduce the 37 hp (28 kW) A-40 four-cylinder engine. A follow-on design, the 50 hp (37 kW) A-50 was introduced in 1938 and was used to power the Taylor Cub and derivative Piper Cub . As the Second World War started in 1939 Continental commenced building aircraft engines for use in British and American tanks. Continental formed Continental Aviation and Engineering (CAE) in 1940 to develop and produce aircraft engines of over 500 hp (373 kW). Continental ranked 38th among United States corporations in

2360-527: The company was very concerned about future availability of 100LL avgas and as a result would develop a diesel engine in the 300 hp (220 kW) range for certification in 2009 or 2010. By the fall of 2009 the company was feeling the effects of the economic situation and the resulting reduced demand for aircraft engines. The company announced that it would close its plant for two one-week periods in October 2009 and January 2010. Salaried employees would move to

2419-564: The diesel engine, but also improved it. He increased the air blast pressure from 4–5 kp/cm (390–490 kPa) to 65 kp/cm (6,400 kPa). In the meantime, the first manifold injection system was designed by Johannes Spiel in 1884, while working at Hallesche Maschinenfabrik in Germany. In 1891, the British Herbert-Akroyd oil engine became the first engine to use a pressurised fuel injection system. This design, called

Continental O-200 - Misplaced Pages Continue

2478-411: The electronics in fuel injection systems used analogue electronics for the control system. The Bosch Motronic multi-point fuel injection system (also amongst the first systems where the ignition system is controlled by the same device as the fuel injection system) was the first mass-produced system to use digital electronics . The Ford EEC-III single-point fuel injection system, introduced in 1980,

2537-441: The first direct-injected diesel engine for trucks in 1924. Higher pressure diesel injection pumps were introduced by Bosch in 1927. In 1898, German company Deutz AG started producing four-stroke petrol stationary engines with manifold injection. The 1906 Antoinette 8V aircraft engine (the world's first V8 engine) was another early four-stroke engine that used manifold injection. The first petrol engine with direct-injection

2596-631: The fuel injection systems had used a mechanical control system. In 1957, the American Bendix Electrojector system was introduced, which used analogue electronics for the control system. The Electrojector was intended to be available for the Rambler Rebel mid-size car, however reliability problems meant that the fuel injection option was not offered. In 1958, the Chrysler 300D , DeSoto Adventurer , Dodge D-500 and Plymouth Fury offered

2655-572: The fuel injectors, but at a variable flow rate. The most common automotive continuous injection system is the Bosch K-Jetronic system, introduced in 1974 and used until the mid-1990s by various car manufacturers. Intermittent injection systems can be sequential , in which injection is timed to coincide with each cylinder's intake stroke; batched , in which fuel is injected to the cylinders in groups, without precise synchronization to any particular cylinder's intake stroke; simultaneous , in which fuel

2714-633: The fuel through a small nozzle under high pressure, while carburetion relies on suction created by intake air accelerated through a Venturi tube to draw fuel into the airstream. The term "fuel injection" is vague and comprises various distinct systems with fundamentally different functional principles. Typically, the only thing all fuel injection systems have in common is a lack of carburetion . There are two main functional principles of mixture formation systems for internal combustion engines: internal mixture formation and external mixture formation. A fuel injection system that uses external mixture formation

2773-508: The installation of a controllable-pitch propeller, and the -D model is a lower-weight version designed for light-sport aircraft. An engine designated the IOL-200, an O-200 variant modified with fuel injection and liquid cooling , powered the 1986 nonstop, non-refueled global circumnavigation flight of the Rutan Voyager . The 110-horsepower (82 kW) IOL-200, also referred to as the Voyager 200,

2832-582: The interim CEO and chief financial officer (CFO). Fuel injection Fuel injection is the introduction of fuel in an internal combustion engine , most commonly automotive engines , by the means of a fuel injector. This article focuses on fuel injection in reciprocating piston and Wankel rotary engines. All compression-ignition engines (e.g. diesel engines ), and many spark-ignition engines (i.e. petrol (gasoline) engines , such as Otto or Wankel ), use fuel injection of one kind or another. Mass-produced diesel engines for passenger cars (such as

2891-503: The main combustion chamber. Therefore, this principle is called indirect injection. There exist several slightly different indirect injection systems that have similar characteristics. Types of indirect injection used by diesel engines include: In 1872, George Bailey Brayton obtained a patent on an internal combustion engine that used a pneumatic fuel injection system, also invented by Brayton: air-blast injection . In 1894, Rudolf Diesel copied Brayton's air-blast injection system for

2950-544: The merger reduced third-party manufacturers of Continental engine rebuild parts. ECi's Titan engines were modern non-certified engines competing with Lycoming's Thunderbolt. These were eventually rebranded as the Continental Titan. In March 2019 the company name was changed from Continental Motors, Inc. to Continental Aerospace Technologies . In March 2022, Karen Hong was named as the company's president and CEO, replacing Robert Stoppek. Hong had previously served as

3009-529: The value of wartime production contracts. During the late 1930s, early 1940s the Gray Marine Motor Company adapted Continental engines for maritime use. On 14 June 1944 the company was purchased by Continental for US$ 2.6 million. John W. Mulford, the son of one of Gray's founders was appointed general manager of Gray by Continental. Gray's continued to make marine engines in the post-war period until its closure by Continental in about 1967. During

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3068-424: Was a two-stroke aircraft engine designed by Otto Mader in 1916. Another early spark-ignition engine to use direct-injection was the 1925 Hesselman engine , designed by Swedish engineer Jonas Hesselman. This engine could run on a variety of fuels (such as oil, kerosene, petrol or diesel oil) and used a stratified charge principle whereby fuel is injected towards the end of the compression stroke, then ignited with

3127-450: Was also contracted to produce the air-cooled V-12 AV-1790 -5B gasoline engine for the U.S. Army's M47 Patton tank and the diesel AVDS-1790-2A and its derivatives for the M48 , M60 Patton , and Merkava main battle tanks . The company also produced engines for various independent manufacturers of automobiles, tractors, and stationary equipment (pumps, generators, and machinery drives) from

3186-407: Was another early digital fuel injection system. These and other electronic manifold injection systems (using either port injection or throttle-body injection ) became more widespread through the 1980s, and by the early 1990s they had replaced carburettors in most new petrol-engined cars sold in developed countries. The aforementioned injection systems for petrol passenger car engines - except for

3245-562: Was clocked at more than 290 mph (467 km/h). By contrast, the O-200 powered Legend Cub cruises at 95 mph (152.9 km/h). Data from Engine specifications: O-200-A & B. Related development Comparable engines Related lists Teledyne Continental Motors Continental Aerospace Technologies is an aircraft engine manufacturer located at the Brookley Aeroplex in Mobile, Alabama , United States . It

3304-541: Was originally spun off from automobile engine manufacturer Continental Motors Company in 1929 and owned by Teledyne Technologies from 1969 until December 2010. The company is now part of Aviation Industry Corporation of China (AVIC), which is a Government of the People's Republic of China state-owned aerospace company headquartered in Beijing . Although Continental is most well known for its engines for light aircraft , it

3363-449: Was previously used in many diesel engines. Types of systems include: The M-System , used in some diesel engines from the 1960s to the 1980s, sprayed the fuel onto the walls of the combustion chamber, as opposed to most other direct-injection systems which spray the fuel into the middle of the chamber. Manifold injection systems are common in petrol-fuelled engines such as the Otto engine and

3422-466: Was the Fiat Multijet straight-four engine, introduced in the 1999 Alfa Romeo 156 1.9 JTD model. Since the 2010s, many petrol engines have switched to direct-injection (sometimes in combination with separate manifold injectors for each cylinder). Similarly, many modern diesel engines use a common-rail design. Stratified charge injection was used in several petrol engines in the early 2000s, such as

3481-532: Was the rear engine and—unlike the forward engine, another modified engine, a Continental O-240 —ran throughout the entire nine-day flight save for a four-minute shutdown due to a fuel problem. Formula One racer Sharp Nemesis , designed and flown by Jon Sharp, was powered by a 'stock' O-200. Between 1991 and 1999, the aircraft won 45 of the 48 events in which it was entered, as well as winning three Louis Blèriot medals , four Pulitzer Trophies, and setting 16 speed records in its class. In one of those records, Nemesis

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