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57-671: The Supercopa originally used a car based on the Mk1 León Cupra 4 model, using the 4wd platform but running front wheel drive. This then made the rear have independent suspension thus better handling This was replaced for 2006 in Spain and Germany and 2007 in Britain by the Mk2 model. The SEAT León Eurocup was first held from 2008 to 2010, supporting the World Touring Car Championship . It

114-508: A concentric dual wet multi-plate clutch. However, this particular variant uses notably more plates – the larger outer clutch (for the odd-numbered gears) uses 10 plates, whereas the smaller inner clutch (driving even-numbered gears and reverse) uses 12 plates. Another notable change over the original transverse DSGs is the lubrication system – Audi now utilise two totally separate oil circuits. One oil circuit, consisting of 7.5 litres (1.65 imp gal; 1.98 US gal), lubricates

171-495: A transaxle or traditional transmission layout (depending on engine/drive configuration), with automated clutch operation, and with fully-automatic or semi-manual gear selection. The first dual-clutch transmissions were derived from Porsche in-house development for the Porsche 962 in the 1980s. In simple terms, a DSG automates two separate "manual" gearboxes (and clutches) contained within one housing and working as one unit. It

228-486: A 30-minute qualifying session which determines the grid for the first race. The grid for the second race is determined by the results of the first race. The format features standing starts for both races. The drivers are only allowed to use eight marked tires per event (Q+R1+R2). Direct-Shift Gearbox A direct-shift gearbox ( DSG , German : Direktschaltgetriebe ) is an electronically controlled, dual-clutch , multiple-shaft, automatic gearbox , in either

285-605: A SUNRED-prepared SEAT. The championship was developed from the national SEAT León Supercopa series run in the United Kingdom, Spain, Germany and Turkey since 2003. Late 2013 SEAT Sport announced that the SEAT León Eurocup will be restarted as a one-make touringcar series from 2014. The series is run on European circuits supporting the International GT Open . The Eurocup used the same car that made its debut in

342-411: A daily production output of 1,500 units. At the start of 2008, another world-first 70 kg (150 lb) seven-speed DSG transaxle (Volkswagen Group internal code: DQ200, parts code prefix: 0AM) became available. It differs from the six-speed DSG, in that it uses two single-plate dry clutches (of similar diameter). This clutch pack was designed by LuK Clutch Systems, Gmbh. This seven-speed DSG

399-532: A full-throttle acceleration in whatever gear was previously being utilised. Initially available on certain high-powered cars, and those with a "sporty" trim level—such as those using the 2.0  T FSI and 3.2/3.6  VR6 engines — steering wheel -mounted paddle shifters were available. However, these are now being offered (either as a standard inclusive fitment, or as a factory optional extra) on virtually all DSG-equipped cars, throughout all model ranges, including lesser power output applications, such as

456-577: A new seven-speed DSG built to support up to 600 N⋅m (440 lb⋅ft), the DQ500. In late 2008, an all-new seven-speed longitudinal S tronic version of the DSG transaxle went into series production (Volkswagen Group internal code: DL501, parts code prefix: 0B5). Initially, from early 2009, it is only used in certain Audi cars, and only with longitudinally mounted engines . Like the original six-speed DSG, it features

513-533: A quarter of the complaints about problems found in cars in China's automotive market were made against DSG-equipped vehicles manufactured by Volkswagen. The top five models that dominate those complaints were: Would be worth noting that Touareg has never been fitted with a DSG transmission. On 15 March 2013, China Central Television aired a program for the World Consumer Rights Day . The program criticized

570-434: A similar way to D , but there is just one reverse gear. When selected, R is highlighted in the instrument display. Additionally, the floor shift lever also has another plane of operation, for manual mode, with spring-loaded + and − positions. This plane is selected by moving the stick away from the driver (in vehicles with the driver's seat on the right, the lever is pushed to the left, and in left-hand drive cars,

627-421: A slight hesitation while the gearbox deselects second gear and selects first gear. As the vehicle accelerates, the transmission's computer determines when the second gear (which is connected to the second clutch) should be fully used. Depending on the vehicle speed and amount of engine power being requested by the driver (determined by the position of the throttle pedal), the DSG then up-shifts. During this sequence,

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684-515: A support series for the World Touring Car Championship , in which (at the time) SEAT was a leading manufacturer. The organisers offered a prize for the highest points scorer at each race weekend, with the opportunity to race a SEAT León TFSI at the next round of the WTCC for the SUNRED Engineering team. The winner of the championship can participate in the one-off European Touring Car Cup event in

741-522: A taxi after many cars had problems with the 7 speed DSG gearbox. They instead offered the Touran EcoFuel DSG, which uses an updated version of the same DSG gearbox. The recall has been extended to Japan with 91,000 (VW and Audi using the same DSG) being recalled. 13 days after the Singapore recall, Volkswagen Malaysia also announced a recall for the 7-speed DSG. No official statement was released by

798-574: A torque handling limit of up to 600 N⋅m (440 lb⋅ft), and engine power outputs of up to 330  kW (450  PS ; 440  bhp ). It has a total mass, including all lubricants and the dual-mass flywheel of 141.5 kg (312 lb). This was initially available in their quattro all-wheel-drive variants, and is very similar to the new ZF Friedrichshafen -supplied Porsche Doppel-Kupplung (PDK). The internal combustion engine drives two clutch packs. The outer clutch pack drives gears 1, 3, 5 (and 7 when fitted), and reverse –

855-446: Is applied to the crown wheel of the DSG's internal differential . This position must only be used when the motor vehicle is stationary . Furthermore, this is the position which must be set on the shift lever before the vehicle ignition key can be removed. N position of the floor-mounted shift lever means that the transmission is in neutral . Similar to P above, both clutch packs and all gear-sets are fully disengaged; however,

912-454: Is completely independent of the additional resistance to be found when the pedal is pressed fully to the floor, which will activate a similar kick-down function when in Manual operation mode. The seven-speed unit in the 2007 Audi variants will not automatically shift to 6th gear; rather, it stays at 5th to keep power available at a high RPM while cruising. When the floor-mounted gear selector lever

969-432: Is highlighted (emboldened), and the current gear ratio in use is also displayed as a number. Under "normal", progressive and linear acceleration and deceleration, the DSG shifts in a sequential manner; i.e., under acceleration: 1st → 2nd → 3rd → 4th → 5th → 6th, and the same sequence reversed for deceleration. However, the DSG can also skip the normal sequential method, by missing gears, and shift two or more gears. This

1026-528: Is in position D , the DSG works in fully automatic mode, with emphasis placed on gear shifts programmed to deliver maximum fuel economy . That means that shifts will change up and down very early in the rev-range. As an example, on the Volkswagen Golf Mk5 GTI , sixth gear will be engaged around 52 km/h (32 mph), when initially using the DSG transmission with the default ECU adaptation; although with an "aggressive" or "sporty" driving style,

1083-413: Is most apparent if the car is being driven at sedate speeds in one of the higher gears with a light throttle opening, and the accelerator pedal is then pressed down, engaging the kick-down function. During kick-down, the DSG will skip gears, shifting directly to the most appropriate gear depending on speed and throttle opening. This kick-down may be engaged by any increased accelerator pedal opening, and

1140-418: Is operated in a straight 'fore and aft' plane (without any ' dog-leg ' offset movements), and uses an additional button to help prevent an inadvertent selection of an inappropriate shift lever position. P position of the floor-mounted gear shift lever means that the transmission is set in park . Both clutch packs are fully disengaged, all gear-sets are disengaged, and a solid mechanical transmission lock

1197-415: Is transmitted to the front wheels using a 6 speed dual-clutch semi-manual DSG gearbox. The front suspension features MacPherson style geometry, while at the rear the car has a Multi-link suspension . The cost of the car is € 95,000 + VAT . As from 2014 the SEAT León Eurocup weekend is made up of two sprint races of between 50–60 km. Before these there are two 30 minute free-practice sessions and

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1254-536: Is used in smaller front-wheel-drive cars with smaller-displacement engines with lower torque outputs, such as the Volkswagen Golf Mk6 , Volkswagen Polo Mk5 , and the new SEAT Ibiza . It has been paired to engines with up to 250 N⋅m (180 lb⋅ft). It has considerably less oil capacity than the six-speed DQ250; this new DQ200 uses just 1.7 litres (0.37 imp gal; 0.45 US gal) of transmission fluid. In September 2010, VW launched

1311-578: The + paddle for at least two seconds. Volkswagen Group vehicles with the DSG gearbox include: After originally using the DSG moniker, Audi subsequently renamed their direct-shift gearbox to S tronic . The 7-speed DQ200 and 6-speed DQ250 gearboxes sometimes suffer from power-loss (gear disengaging) due to short-circuiting of wires caused by a build-up of sulphur in the transmission oil. In August 2009, Volkswagen of America issued two recalls of DSG-equipped vehicles. The first involved 13,500 vehicles, and

1368-698: The Campionato Italiano Turismo Endurance series, and is run by SEAT Motorsport Italia. The French Supercopa was run from 2010 to 2012, organised by Oreca as part of the GT Tour , supporting the FFSA GT Championship . The Hungarian Seat Leon Supercopa started in 2007. SEAT Le%C3%B3n Eurocup The SEAT León Eurocup was a one-make touring car racing series which uses SEAT Leóns , run by SEAT Sport . The championship began in 2008, making its debut at Circuit de Valencia , as

1425-505: The 105 PS Volkswagen Golf Plus . These operate in an identical manner as the floor mounted shift lever when it is placed across the gate in manual mode. The paddle shifters have two distinct advantages: the driver can safely keep both hands on the steering wheel when using the Manual/tiptronic mode; and the driver can temporarily manually override either of the automatic programmes ( D or S ), and gain instant manual control of

1482-485: The Audi TT) the display shows just M followed by the gear currently selected; e.g., M1 , M2 , etc. To change up a gear, the lever is pushed forward (against a spring pressure) towards the + , and to change down, the lever is pulled rearward towards the − . The DSG transmission can now be operated with the gear changes being (primarily) determined by the driver. This method of operation is commonly called tiptronic . In

1539-415: The DSG disengages the first outer clutch whilst simultaneously engaging the second inner clutch (all power from the engine is now going through the second shaft), thus completing the shift sequence. This sequence in a fraction of a second (aided by pre-selection), and can be performed without lifting off the throttle, resulting in minimal power loss. Once the vehicle has completed the shift to second gear,

1596-492: The DSG transmission (within the above described constraints). If the paddle-shift activated manual override of one of the automatic modes ( D or S ) is used intermittently the DSG transmission will default back to the previously selected automatic mode after a predetermined duration of inactivity of the paddles, or when the vehicle becomes stationary. Alternatively, should the driver wish to immediately revert to fully automatic control, this can be done by activating and holding

1653-406: The DSG's ECU uses fuzzy logic , the operation of the DSG is said to be adaptive ; that is, the DSG will "learn" how the user drives the car, and will progressively tailor the shift points accordingly to suit the habits of the driver. In the vehicle instrument display, between the speedometer and tachometer , the available shift-lever positions are shown, the current position of the shift-lever

1710-497: The German-market Volkswagen Golf Mk4 R32 , and shortly afterwards worldwide, in the original Audi TT 3.2. and the 2004+ New Beetle TDI. For the first few years of production, this original DSG transmission was only available in transversely oriented front-engine , front-wheel-drive and Haldex Traction -based four-wheel-drive vehicle layouts . The first DSG transaxle that went into production for

1767-493: The Spanish Supercopa series in 2006. They were front-wheel drive and had a 220 kW 4 cylinder, 2 L DOHC turbocharged engine. The cars cost £63,000 to buy for 2009. The series used Pirelli and Yokohama tyres. The car is equipped with a turbocharged 2 L direct fuel injection 4 Cylinder engine. The power unit has a maximum power output of approx. 350 PS at 6200 rpm and 420 Nm of torque at 2000 rpm. The power

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1824-468: The Volkswagen Group mainstream marques had six forward speeds (and one reverse) and used wet/submerged multi-plate clutch packs (Volkswagen Group internal code: DQ250, parts code prefix: 02E). It has been paired to engines with up to 350 N⋅m (260 lb⋅ft) of torque. The two-wheel-drive version weighs 93 kg (205 lb). It is manufactured at Volkswagen Group's Kassel plant, with

1881-443: The adaptive shift pattern will increase the vehicle speed at which sixth gear engages. The floor selector lever also has an S position. When S is selected, sport mode is activated in the DSG. Sport mode still functions as a fully automatic mode, identical in operation to D mode, but upshifts and downshifts are made much higher up the engine rev-range. This aids a more sporty driving manner, by utilising considerably more of

1938-595: The available engine power , and also maximising engine braking . However, this mode does have a detrimental effect on the vehicle fuel consumption , when compared to D mode. This mode may not be ideal to use when wanting to drive in a sedate manner; nor when road conditions are very slippery, due to ice, snow or torrential rain – because loss of tire traction may be experienced (wheel spin during acceleration, and may also result in road wheel locking during downshifts at high engine rpms under closed throttle). On 4motion or quattro-equipped vehicles this may be partially offset by

1995-490: The carmaker should consider a full vehicle recall. In March 2012 Volkswagen Group China admitted that there could be an issue in its seven-speed DSG gearboxes that may affect approximately 500,000 vehicles from its various subsidiaries in China. A software upgrade has since been offered for the affected vehicles in an attempt to repair the problem. According to 163.com - one of China's most popular web portals - in March 2012 about

2052-429: The company, but it was stated that a total of 3,962 were involved in the unit recall exercise - units produced between June 2010 and June 2011, with affected vehicles being Golf, Polo, Scirocco, Cross Touran, Passat and Jetta models equipped with the transmission. 15 October 2019, Australia recall of DSG 7-speed gearboxes. Due to a production fault, over time a crack in the transmissions pressure accumulator can occur. If

2109-473: The dashboard as well as inability to shift to even-numbered gears. In March 2012 China's quality watchdog the General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) said that it had been in contact with Volkswagen (China) and urged the carmaker to probe the issues. In a survey held by Gasgoo.com (China) of 2,937 industry experts and insiders, 83% of respondents believed that

2166-461: The driver releases the brake pedal, the K2 clutch clamping force is increased, allowing the transmission to drive the wheels. Depressing the accelerator pedal engages the clutch and causes an increase of forward vehicle speed. Pressing the throttle pedal to the floor (hard acceleration) will cause the gearbox to "kick down" to first gear to provide the acceleration associated with first, although there will be

2223-406: The drivetrain maintaining full-time engagement of the rear differential in S mode, so power distribution under loss of front-wheel traction may be marginally improved. S is highlighted in the instrument display, and like D mode, the currently used gear ratio is also displayed as a number. R position of the floor-mounted shift lever means that the transmission is in reverse. This functions in

2280-552: The fastest shift times on the market, the claim that the DSG takes only about 8  milliseconds to upshift is un-proven with 3-party data nor claimed by the manufacturer. The variant of DSG fitted to plug-in hybrid vehicles (such as the Golf/Passat GTE and the Audi A3 e-tron) also have a third clutch - its function is connect the electric motor to the combustion engine when both power sources are required simultaneously to propel

2337-420: The first gear is immediately de-selected, and third gear is pre-selected. Once the time comes to shift into 3rd, the second clutch disengages and the first clutch re-engages. This sequence repeats through the gear changes. Downshifting is similar to up-shifting but in reverse order. At 600 milliseconds downshifting is necessarily slower, due to the engine's Electronic Control Unit (ECU) needing to 'blip'

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2394-590: The gearbox may read the clutch temperature incorrectly, which leads to clutch protection mode, causing a loss of power. Since 2009 there have been widespread concerns from Chinese consumers particularly among the online community, who expressed that Volkswagen has failed to respond to complaints about defects in its DSG-equipped vehicles. Typical issues associated with 6-speed DSG include abnormal noise and inability to change gear; while issues associated with 7-speed DSG include abnormal noise, excessive shift shock, abnormal increase in engine RPM , flashing gear indicator on

2451-456: The hydraulic clutches and mechatronics with fully synthetic specialist automatic transmission fluid (ATF), whilst the other oil circuit lubricates the gear trains and front and centre differentials with 4.3 litres (0.95 imp gal; 1.14 US gal) of conventional hypoid gear oil . This dual circuit lubrication is aimed at increasing overall reliability, due to eliminating cross-contamination of debris and wear particles. It has

2508-401: The interests of engine preservation, when accelerating in Manual/tiptronic mode, the DSG will still automatically change up just before the redline , and when decelerating, it will change down automatically at very low revs, just before the engine idle speed (tickover). Furthermore, if the driver calls for a gear when it is not appropriate (e.g., requesting a downshift when engine speed is near

2565-460: The issue associated with DSG-equipped vehicles manufactured by Volkswagen. On 17 March 2013 Volkswagen Group China announced on its official Weibo that it will voluntarily recall vehicles equipped with DSG boxes. Some sources have estimated the failure rate of DSG-equipped vehicles sold in China to be greater than 20,000 per million sold. VW Sweden stopped selling the Passat EcoFuel DSG as

2622-402: The outer clutch pack has a larger diameter compared to the inner clutch, and can therefore handle greater torque loadings. The inner clutch pack drives gears 2, 4, and 6. Instead of a standard large dry single-plate clutch, each clutch pack for the six-speed DSG is a collection of four small wet interleaved clutch plates (similar to a motorcycle wet multi-plate clutch). Due to space constraints,

2679-408: The parking lock is also disengaged. Whilst the motor vehicle is stationary and in neutral ( N ), the driver can select D for drive (after first pressing the foot brake pedal ). The transmission's outer clutch K2 engages at the start of the bite point, while on the alternate gear shaft the reverse gear clutch K1 is also selected. The clutch pack for second gear (K2) gets ready to engage. When

2736-433: The redline) the DSG will not change to the driver's requested gear. Current variants of the DSG will still downshift to the lowest possible gear ratio when the kick-down button is activated during full throttle whilst in manual mode. In Manual mode this kick-down is only activated by an additional button at the bottom of the accelerator pedal travel; unless this is pressed the DSG will not downshift, and will simply perform

2793-504: The series, both have driven in WTCC SUNREDs as well as the 2007 champion José Manuel Pérez-Aicart driving in WTCC. The German series began in 2004 and was held until 2011. Sebastian Stahl won the first edition, beating Peter Terting , who went on to race in the World Touring Car Championship for SEAT the following year. Nicki Thiim won in 2008 and later became a Porsche factory driver. The Trofeo León Supercopa began in 2008 as part of

2850-404: The stick is pushed to the right) when in D mode only. When this plane is selected, the DSG can now be controlled like a manual gearbox , albeit only under a sequential shift pattern . In most (VW) applications, the readout in the instrument display changes to 6 5 4 3 2 1 , and just like the automatic modes, the currently used gear ratio is highlighted or emboldened. In other versions (e.g., on

2907-478: The throttle so that the engine crankshaft speed can match the appropriate gear shaft speed. A downshift occurs when the ECU senses the car slowing down, or when more power is required. The actual shift points are determined by the DSG's transmission ECU, which controls a hydro-mechanical unit. The transmission ECU, combined with the hydro-mechanical unit, are collectively called a mechatronics unit or module. Because

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2964-406: The two clutch assemblies are concentric , and the shafts within the gearbox are hollow and also concentric. Because the alternate clutch pack's gear-sets can be pre-selected (predictive shifts enabled via the unloaded section of the gearbox), un-powered time while shifting is avoided because the transmission of torque is simply switched from one clutch-pack to the other. While the DSG has one of

3021-444: The vehicle (the motor armature permanently turns with the input shaft of the transmission) - it also is engaged to bump start the combustion engine from the electric motor whenever the transmission is in the "N" position - this is due to the engine not having a conventional starter motor . The direct-shift gearbox uses a floor-mounted transmission shift lever , very similar to that of a conventional automatic transmission. The lever

3078-462: Was designed by BorgWarner and is licensed to the Volkswagen Group , with support by IAV GmbH . By using two independent clutches, a DSG can achieve faster shift times and eliminates the torque converter of a conventional epicyclic automatic transmission . At the time of launch in 2003, it became the world's first automated dual-clutch transmission in a series-production car, in

3135-522: Was ended at the end of 2008 due to SEAT UK's withdrawal from motorsport activities. Plans for an independent Supercopa Challenge to be held in the UK in 2009 were scrapped due to a lack of entries. The Supercopa was started by SEAT Sport in Spain in 2002, ahead of the brand's move into the European Touring Car Championship for 2003. Oscar Nouges and Marc Carol have won the most championships in

3192-489: Was revived in 2014, in this case supporting the International GT Open . SEAT introduced the championship to the UK in 2003 under the name SEAT Cupra Championship, as a support series for the British Touring Car Championship , which SEAT Sport UK would go on to enter in 2004. The series was very popular and produced future touring car winners such as Rob Huff , Gordon Shedden and Mat Jackson . The series

3249-812: Was to address unplanned shifts to the neutral gear, while the second involved similar problems (by then attributed to faulty temperature sensors) and applied to 53,300 vehicles. These recalls arose as a result of investigations carried out by the US National Highway Traffic Safety Administration (NHTSA), where owners reported to the NHTSA a loss of power whilst driving. This investigation preliminary found only 2008 and 2009 model year vehicles as being affected. In November 2009, Volkswagen recalled certain Golf, Jetta, EOS, Passat & Caddy models equipped with 6-speed DQ250 DSG transmission because

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