116-785: Reading Anthracite Company is a coal mining company based in Pottsville , Pennsylvania in the United States . It mainly mines anthracite coal in the Coal Region of eastern Pennsylvania. The company owns the Bear Valley Strip Mine in Northumberland County, Pennsylvania . Reading Anthracite Company; origins date back to 1871 when its predecessor, the Philadelphia and Reading Coal and Iron Company (P. & R. C.& I.)
232-683: A coal preparation plant . Technical and economic feasibility are evaluated based on the following: regional geological conditions; overburden characteristics; coal seam continuity, thickness, structure, quality, and depth; strength of materials above and below the seam for roof and floor conditions; topography, especially altitude and slope; climate; land ownership as it affects the availability of land for mining and access; surface drainage patterns; groundwater conditions; availability of labor and materials; coal purchaser requirements in terms of tonnage, quality, and destination; and capital investment requirements. Surface mining and deep underground mining are
348-697: A 70% increase over the 20 years since 1999. In 2018, the world production of brown coal (lignite) was 803.2 Mt, with Germany the world's largest producer at 166.3 Mt. China is most likely the second largest producer and consumer of lignite globally although specific lignite production data is not made available. Coal production has grown fastest in Asia, while Europe has declined. Since 2011, world coal production has been stable, with decreases in Europe and US offset by increases from China, Indonesia and Australia. The top coal mining nations are: Energy production from coal mining
464-467: A coal seam occurring near the top of a ridge or hill, the entire top is removed in a series of parallel cuts. Overburden is deposited in nearby valleys and hollows. This method usually leaves the ridge and hilltops as flattened plateaus. The process is highly controversial for the drastic changes in topography, the practice of creating head-of-hollow-fills , or filling in valleys with mining debris, and for covering streams and disrupting ecosystems. Spoil
580-461: A compressive force on neighboring atoms, and smaller atoms exert a tensile force on their neighbors, helping the alloy resist deformation. Sometimes alloys may exhibit marked differences in behavior even when small amounts of one element are present. For example, impurities in semiconducting ferromagnetic alloys lead to different properties, as first predicted by White, Hogan, Suhl, Tian Abrie and Nakamura. Unlike pure metals, most alloys do not have
696-466: A gaseous state, such as found in a blast furnace to make pig iron (liquid-gas), nitriding , carbonitriding or other forms of case hardening (solid-gas), or the cementation process used to make blister steel (solid-gas). It may also be done with one, more, or all of the constituents in the solid state, such as found in ancient methods of pattern welding (solid-solid), shear steel (solid-solid), or crucible steel production (solid-liquid), mixing
812-403: A greater proportion of the coal deposit than underground methods, as more of the coal seams in the strata may be exploited. This equipment can include the following: Draglines which operate by removing the overburden, power shovels, large trucks in which transport overburden and coal, bucket wheel excavators, and conveyors. In this mining method, explosives are first used in order to break through
928-588: A hard bronze-head, but a softer bronze-tang, combining the alloys to prevent both dulling and breaking during use. Mercury has been smelted from cinnabar for thousands of years. Mercury dissolves many metals, such as gold, silver, and tin, to form amalgams (an alloy in a soft paste or liquid form at ambient temperature). Amalgams have been used since 200 BC in China for gilding objects such as armor and mirrors with precious metals. The ancient Romans often used mercury-tin amalgams for gilding their armor. The amalgam
1044-472: A higher amount of energy per unit mass, specific energy or massic energy, and can often be obtained in areas where wood is not readily available. Though it was used historically as a domestic fuel, coal is now used mostly in industry, especially in smelting and alloy production, as well as electricity generation . Large-scale coal mining developed during the Industrial Revolution , and coal provided
1160-440: A land use condition is not equal to the original use. Existing land uses (such as livestock grazing, crop and timber production) are temporarily eliminated in mining areas. High-value, intensive-land-use areas like urban and transportation systems are not usually affected by mining operations. If mineral values are sufficient, these improvements may be removed to an adjacent area. Strip mining eliminates existing vegetation, destroys
1276-440: A large dining-room table, but with hydraulic jacks for legs. After the large pillars of coal have been mined away, the mobile roof support's legs shorten and it is withdrawn to a safe area. The mine roof typically collapses once the mobile roof supports leave an area. There are six principal methods of underground mining: Coal is mined commercially in over 50 countries. 7,921 million metric tons (Mt) of coal were produced in 2019,
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#17328630906921392-447: A method that currently accounts for about 60 percent of world coal production. In deep mining, the room and pillar or bord and pillar method progresses along the seam, while pillars and timber are left standing to support the mine roof. Once room and pillar mines have been developed to a stopping point limited by geology, ventilation, or economics, a supplementary version of room and pillar mining, termed second mining or retreat mining ,
1508-446: A molten metal is mixed with another substance, there are two mechanisms that can cause an alloy to form, called atom exchange and the interstitial mechanism . The relative size of each element in the mix plays a primary role in determining which mechanism will occur. When the atoms are relatively similar in size, the atom exchange method usually happens, where some of the atoms composing the metallic crystals are substituted with atoms of
1624-433: A molten metal may not always mix with another element. For example, pure iron is almost completely insoluble with copper. Even when the constituents are soluble, each will usually have a saturation point , beyond which no more of the constituent can be added. Iron, for example, can hold a maximum of 6.67% carbon. Although the elements of an alloy usually must be soluble in the liquid state, they may not always be soluble in
1740-455: A more concentrated form of iron carbide (Fe 3 C) in the spaces between the pure iron crystals. The steel then becomes heterogeneous, as it is formed of two phases, the iron-carbon phase called cementite (or carbide ), and pure iron ferrite . Such a heat treatment produces a steel that is rather soft. If the steel is cooled quickly, however, the carbon atoms will not have time to diffuse and precipitate out as carbide, but will be trapped within
1856-404: A new coal mine. Alloy An alloy is a mixture of chemical elements of which in most cases at least one is a metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Most alloys are metallic and show good electrical conductivity , ductility , opacity , and luster , and may have properties that differ from those of
1972-405: A pioneer in steel metallurgy, took an interest and produced a steel alloy containing around 12% manganese. Called mangalloy , it exhibited extreme hardness and toughness, becoming the first commercially viable alloy-steel. Afterward, he created silicon steel, launching the search for other possible alloys of steel. Robert Forester Mushet found that by adding tungsten to steel it could produce
2088-574: A result of occupational exposures is coined occupational hearing loss . To protect miners' hearing, the US Mine Safety and Health Administration 's (MSHA) guidelines for noise place a Permissible Exposure Limit (PEL) for noise at 90 dBA time-weighted over 8 hours. A lower cutoff, 85 dBA, is set for a worker to fall into the MSHA Action Level which dictates that workers be placed into hearing conservation programs. Noise exposures vary depending on
2204-429: A single melting point , but a melting range during which the material is a mixture of solid and liquid phases (a slush). The temperature at which melting begins is called the solidus , and the temperature when melting is just complete is called the liquidus . For many alloys there is a particular alloy proportion (in some cases more than one), called either a eutectic mixture or a peritectic composition, which gives
2320-485: A surface (also called an open cast) mine. Additionally, coal seam thickness and geology are factors in the selection of a mining method. The most economical method of coal extraction for surface mines is the electric shovel or drag line. The most economical form of underground mining is the long wall, which involves using two spinning drums with carbide bits that runs along sections of the coal seam. Many coals extracted from both surface and underground mines require washing in
2436-420: A very hard edge that would resist losing its hardness at high temperatures. "R. Mushet's special steel" (RMS) became the first high-speed steel . Mushet's steel was quickly replaced by tungsten carbide steel, developed by Taylor and White in 1900, in which they doubled the tungsten content and added small amounts of chromium and vanadium, producing a superior steel for use in lathes and machining tools. In 1903,
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#17328630906922552-480: A way to harden aluminium alloys for use in machine-gun cartridge cases. Knowing that aluminium-copper alloys were heat-treatable to some degree, Wilm tried quenching a ternary alloy of aluminium, copper, and the addition of magnesium, but was initially disappointed with the results. However, when Wilm retested it the next day he discovered that the alloy increased in hardness when left to age at room temperature, and far exceeded his expectations. Although an explanation for
2668-576: Is a metal. This is usually called the primary metal or the base metal, and the name of this metal may also be the name of the alloy. The other constituents may or may not be metals but, when mixed with the molten base, they will be soluble and dissolve into the mixture. The mechanical properties of alloys will often be quite different from those of its individual constituents. A metal that is normally very soft ( malleable ), such as aluminium , can be altered by alloying it with another soft metal, such as copper . Although both metals are very soft and ductile ,
2784-575: Is accomplished by drilling holes into the overburden, filling the holes with explosives, and detonating the explosive. The overburden is then removed, using large earth-moving equipment, such as draglines , shovel and trucks, excavator and trucks, or bucket-wheels and conveyors. This overburden is put into the previously mined (and now empty) strip. When all the overburden is removed, the underlying coal seam will be exposed (a 'block' of coal). This block of coal may be drilled and blasted (if hard) or otherwise loaded onto trucks or conveyors for transport to
2900-427: Is commonly started. Miners remove the coal in the pillars, thereby recovering as much coal from the coal seam as possible. A work area involved in pillar extraction is called a pillar section. Modern pillar sections use remote-controlled equipment, including large hydraulic mobile roof-supports, which can prevent cave-ins until the miners and their equipment have left a work area. The mobile roof supports are similar to
3016-418: Is dedicated to mining activities until it can be reshaped and reclaimed. If mining is allowed, resident human populations must be resettled off the mine site; economic activities, such as agriculture or hunting and gathering food and medicinal plants are interrupted. What becomes of the land surface after mining is determined by the manner in which the mining is conducted. Usually reclamation of disturbed lands to
3132-761: Is extremely slow thus the penetration was not very deep, so the alloy was not homogeneous. In 1740, Benjamin Huntsman began melting blister steel in a crucible to even out the carbon content, creating the first process for the mass production of tool steel . Huntsman's process was used for manufacturing tool steel until the early 1900s. The introduction of the blast furnace to Europe in the Middle Ages meant that people could produce pig iron in much higher volumes than wrought iron. Because pig iron could be melted, people began to develop processes to reduce carbon in liquid pig iron to create steel. Puddling had been used in China since
3248-516: Is highly concentrated in certain jurisdictions, which also concentrates much of the social and economic impacts of the industry to these regions. The industry directly employs over seven million workers worldwide, which, in turn, creates millions of indirect jobs. In several parts of the world, producers have reached peak coal as some economies shift away from fossil fuels to address climate change. A 2020 study found that renewables jobs could feasibly be created in these geographies to replace many of
3364-479: Is mostly used to generate electricity, and 75% of annual coal production is exported, mostly to eastern Asia. In 2007, 428 million tonnes of coal was mined in Australia. In 2007, coal provided about 85% of Australia's electricity production. In the fiscal year 2008/09, 487 million tonnes of coal was mined, and 261 million tonnes was exported. In the fiscal year 2013/14, 430.9 million tonnes of coal
3480-417: Is partially economically recoverable. Coal refuse is distinct from the byproducts of burning coal, such as fly ash . Piles of coal refuse can have significant negative environmental consequences, including the leaching of iron, manganese, and aluminum residues into waterways and acid mine drainage . The runoff can create both surface and groundwater contamination. The piles also create a fire hazard, with
3596-400: Is performed by heating the base metal beyond its melting point and then dissolving the solutes into the molten liquid, which may be possible even if the melting point of the solute is far greater than that of the base. For example, in its liquid state, titanium is a very strong solvent capable of dissolving most metals and elements. In addition, it readily absorbs gases like oxygen and burns in
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3712-593: Is placed at the head of a narrow, steep-sided valley or hollow. In preparation for filling this area, vegetation and soil are removed and a rock drain constructed down the middle of the area to be filled, where a natural drainage course previously existed. When the fill is completed, this underdrain will form a continuous water runoff system from the upper end of the valley to the lower end of the fill. Typical head-of-hollow fills are graded and terraced to create permanently stable slopes. Most coal seams are too deep underground for opencast mining and require underground mining,
3828-471: Is prevented (forming martensite), most heat-treatable alloys are precipitation hardening alloys, that depend on the diffusion of alloying elements to achieve their strength. When heated to form a solution and then cooled quickly, these alloys become much softer than normal, during the diffusionless transformation, but then harden as they age. The solutes in these alloys will precipitate over time, forming intermetallic phases, which are difficult to discern from
3944-436: Is referred to as 'overburden' and is removed in long strips. The overburden from the first strip is deposited in an area outside the planned mining area and referred to as out-of-pit dumping. Overburden from subsequent strips is deposited in the void left from mining the coal and overburden from the previous strip. This is referred to as in-pit dumping. It is often necessary to fragment the overburden by use of explosives. This
4060-515: Is removed and overburden dumped to the side. Dust, vibration, and diesel exhaust odors are created (affecting sight, sound, and smell). Residents of local communities often find such impacts disturbing or unpleasant. In case of mountaintop removal , tops are removed from mountains or hills to expose thick coal seams underneath. The soil and rock removed is deposited in nearby valleys, hollows and depressions, resulting in blocked (and contaminated) waterways. Removal of soil and rock overburden covering
4176-653: Is still common, with 4,000 new cases of black lung every year in the US (4 percent of workers annually) and 10,000 new cases every year in China (0.2 percent of workers). The use of water sprays in mining equipment reduces the risk to miners' lungs. Build-ups of a hazardous gas are known as damps, possibly from the German word Dampf which means steam or vapor: Noise is also a contributing factor to potential adverse effects on coal miners' health. Exposure to excessive noise can lead to noise-induced hearing loss . Hearing loss developed as
4292-435: Is used for both thermal and metallurgical coals . In New South Wales open casting for steam coal and anthracite is practiced. Surface mining accounts for around 80 percent of production in Australia, while in the US it is used for about 67 percent of production. Globally, about 40 percent of coal production involves surface mining. Strip mining exposes coal by removing earth above each coal seam. This earth to be removed
4408-537: The United Kingdom and South Africa , a coal mine and its structures are a colliery , a coal mine is called a "pit", and above-ground mining structures are referred to as a " pit head ". In Australia , "colliery" generally refers to an underground coal mine. Coal mining has had many developments in recent years, from the early days of men tunneling, digging, and manually extracting the coal on carts to large open-cut and longwall mines. Mining at this scale requires
4524-560: The Wright brothers used a chromium-nickel steel to make the crankshaft for their airplane engine, while in 1908 Henry Ford began using vanadium steels for parts like crankshafts and valves in his Model T Ford , due to their higher strength and resistance to high temperatures. In 1912, the Krupp Ironworks in Germany developed a rust-resistant steel by adding 21% chromium and 7% nickel, producing
4640-562: The bloomery process , it produced very soft but ductile wrought iron . By 800 BC, iron-making technology had spread to Europe, arriving in Japan around 700 AD. Pig iron , a very hard but brittle alloy of iron and carbon, was being produced in China as early as 1200 BC, but did not arrive in Europe until the Middle Ages. Pig iron has a lower melting point than iron, and was used for making cast-iron . However, these metals found little practical use until
4756-496: The global energy economy . The major coal producing countries, though, such as China , Indonesia, India and Australia , have not reached peak production, with production increases replacing falls in Europe and the United States and proposed mines under development. The coal mining industry employs almost 2.7 million workers. The History of coal mining goes back thousands of years, with early mines documented in ancient China,
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4872-408: The solid state. If the metals remain soluble when solid, the alloy forms a solid solution , becoming a homogeneous structure consisting of identical crystals, called a phase . If as the mixture cools the constituents become insoluble, they may separate to form two or more different types of crystals, creating a heterogeneous microstructure of different phases, some with more of one constituent than
4988-400: The 1860s onward. By the late 20th century, coal was, for the most part, replaced in domestic as well as industrial and transportation usage by oil , natural gas or electricity produced from oil, gas, nuclear power or renewable energy sources. By 2010, coal produced over a fourth of the world's energy. Coal extraction methods vary depending on whether the mine is an underground mine or
5104-670: The Mediterranean, so it was often valued higher than gold. To make jewellery, cutlery, or other objects from tin, workers usually alloyed it with other metals to increase strength and hardness. These metals were typically lead , antimony , bismuth or copper. These solutes were sometimes added individually in varying amounts, or added together, making a wide variety of objects, ranging from practical items such as dishes, surgical tools, candlesticks or funnels, to decorative items like ear rings and hair clips. The earliest examples of pewter come from ancient Egypt, around 1450 BC. The use of pewter
5220-565: The Middle East, people began alloying copper with zinc to form brass. Ancient civilizations took into account the mixture and the various properties it produced, such as hardness , toughness and melting point, under various conditions of temperature and work hardening , developing much of the information contained in modern alloy phase diagrams . For example, arrowheads from the Chinese Qin dynasty (around 200 BC) were often constructed with
5336-562: The Reading Anthracite company to its present owners. The unionized mine suffered an on-the-job fatality in July 2017. Coal mining Coal mining is the process of extracting coal from the ground or from a mine. Coal is valued for its energy content and since the 1880s has been widely used to generate electricity. Steel and cement industries use coal as a fuel for extraction of iron from iron ore and for cement production. In
5452-573: The Roman Empire and other early historical economies. It became important in the Industrial Revolution of the 19th and 20th centuries, when it was primarily used to power steam engines, heat buildings and generate electricity. Coal mining continues as an important economic activity today, but has begun to decline due to the strong contribution coal plays in global warming and environmental issues, which result in decreasing demand and in some geographies, peak coal . Compared to wood fuels , coal yields
5568-787: The U.S., Examples include the Sago Mine disaster of 2006, and the 2007 mine accident in Utah 's Crandall Canyon Mine , where nine miners were killed and six entombed. In the decade 2005–2014, US coal mining fatalities averaged 28 per year. The most fatalities during the 2005–2014 decade were 48 in 2010, the year of the Upper Big Branch Mine disaster in West Virginia, which killed 29 miners. Chronic lung diseases, such as pneumoconiosis (black lung) were once common in miners, leading to reduced life expectancy . In some mining countries black lung
5684-608: The US Department of Labor's Mine Safety and Health Administration (MSHA) show that between 1990 and 2004, the industry cut the rate of injuries by more than half and fatalities by two-thirds. But according to the Bureau of Labor Statistics , even in 2006, mining remained the second most dangerous occupation in America, when measured by fatality rate . These numbers, however, include all mining activities, and oil and gas mining contribute to
5800-516: The aerospace industry, to beryllium-copper alloys for non-sparking tools. An alloy is a mixture of chemical elements , which forms an impure substance (admixture) that retains the characteristics of a metal. An alloy is distinct from an impure metal in that, with an alloy, the added elements are well controlled to produce desirable properties, while impure metals such as wrought iron are less controlled, but are often considered useful. Alloys are made by mixing two or more elements, at least one of which
5916-414: The air, readily combines with most metals to form metal oxides ; especially at higher temperatures encountered during alloying. Great care is often taken during the alloying process to remove excess impurities, using fluxes , chemical additives, or other methods of extractive metallurgy . Alloying a metal is done by combining it with one or more other elements. The most common and oldest alloying process
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#17328630906926032-420: The alloy a unique and low melting point, and no liquid/solid slush transition. Alloying elements are added to a base metal, to induce hardness , toughness , ductility, or other desired properties. Most metals and alloys can be work hardened by creating defects in their crystal structure. These defects are created during plastic deformation by hammering, bending, extruding, et cetera, and are permanent unless
6148-429: The alloy. However, most alloys were not created until the 1900s, such as various aluminium, titanium , nickel , and magnesium alloys . Some modern superalloys , such as incoloy , inconel, and hastelloy , may consist of a multitude of different elements. An alloy is technically an impure metal, but when referring to alloys, the term impurities usually denotes undesirable elements. Such impurities are introduced from
6264-444: The atomic arrangement that forms the alloy. They can be further classified as homogeneous (consisting of a single phase), or heterogeneous (consisting of two or more phases) or intermetallic . An alloy may be a solid solution of metal elements (a single phase, where all metallic grains (crystals) are of the same composition) or a mixture of metallic phases (two or more solutions, forming a microstructure of different crystals within
6380-635: The base metal. Unlike steel, in which the solid solution separates into different crystal phases (carbide and ferrite), precipitation hardening alloys form different phases within the same crystal. These intermetallic alloys appear homogeneous in crystal structure, but tend to behave heterogeneously, becoming hard and somewhat brittle. In 1906, precipitation hardening alloys were discovered by Alfred Wilm . Precipitation hardening alloys, such as certain alloys of aluminium, titanium, and copper, are heat-treatable alloys that soften when quenched (cooled quickly), and then harden over time. Wilm had been searching for
6496-554: The base metals and alloying elements, but are removed during processing. For instance, sulfur is a common impurity in steel. Sulfur combines readily with iron to form iron sulfide , which is very brittle, creating weak spots in the steel. Lithium , sodium and calcium are common impurities in aluminium alloys, which can have adverse effects on the structural integrity of castings. Conversely, otherwise pure-metals that contain unwanted impurities are often called "impure metals" and are not usually referred to as alloys. Oxygen, present in
6612-426: The carbon atoms are said to be in solution in the iron, forming a particular single, homogeneous, crystalline phase called austenite . If the steel is cooled slowly, the carbon can diffuse out of the iron and it will gradually revert to its low temperature allotrope. During slow cooling, the carbon atoms will no longer be as soluble with the iron, and will be forced to precipitate out of solution, nucleating into
6728-581: The coal mining jobs as part of a just transition ; however, renewable energy was not suitable in some of the geographies with high concentrations of miners, such as in China, which is far and away the leading coal-mining nation. Coal refuse (also described as coal waste, rock, slag, coal tailings, waste material, rock bank, culm, boney, or gob ) is the material left over from coal mining, usually as tailings piles or spoil tips . For every tonne of hard coal generated by mining, 400 kg (880 lb) of waste material remains, which includes some lost coal that
6844-497: The coal preparation (or wash) plant. Once this strip is empty of coal, the process is repeated with a new strip being created next to it. This method is most suitable for areas with flat terrain. Equipment to be used depends on geological conditions. For example, to remove overburden that is loose or unconsolidated, a bucket wheel excavator might be the most productive. The life of some area mines may be more than 50 years. The contour mining method consists of removing overburden from
6960-857: The coal resource may cause burial and loss of topsoil, exposes parent material, and creates large infertile wastelands. Soil disturbance and associated compaction result in conditions conducive to erosion. Soil removal from the area to be surface-mined alters or destroys many natural soil characteristics, and reduces its biodiversity and productivity for agriculture. Soil structure may be disturbed by pulverization or aggregate breakdown. Top 10 hard and brown coal producers in 2012 were (in million metric tons): China 3,621, United States 922, India 629, Australia 432, Indonesia 410, Russia 351, South Africa 261, Germany 196, Poland 144, and Kazakhstan 122. Coal has been mined in every state of Australia, but mainly in Queensland, New South Wales and Victoria. It
7076-502: The crystals internally. Some alloys, such as electrum —an alloy of silver and gold —occur naturally. Meteorites are sometimes made of naturally occurring alloys of iron and nickel , but are not native to the Earth. One of the first alloys made by humans was bronze, which is a mixture of the metals tin and copper. Bronze was an extremely useful alloy to the ancients, because it is much stronger and harder than either of its components. Steel
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#17328630906927192-429: The developed world. Modern coal mining in the US has an average 23 deaths per year due to mine accidents (2001–2020). However, in lesser developed countries and some developing countries, many miners continue to die annually, either through direct accidents in coal mines or through adverse health consequences from working under poor conditions. China , in particular, has the highest number of coal mining related deaths in
7308-455: The disruptive activities of blasting, ripping, and excavating coal. Stripping of overburden eliminates and destroys archeological and historic features, unless they are removed beforehand. The removal of vegetative cover and activities associated with the construction of haul roads, stockpiling of topsoil, displacement of overburden and hauling of soil and coal increase the quantity of dust around mining operations. Dust degrades air quality in
7424-427: The elements via solid-state diffusion . By adding another element to a metal, differences in the size of the atoms create internal stresses in the lattice of the metallic crystals; stresses that often enhance its properties. For example, the combination of carbon with iron produces steel, which is stronger than iron, its primary element. The electrical and thermal conductivity of alloys is usually lower than that of
7540-571: The fatalities occurring in the first half of the 20th century. 3,242 died in 1907, the worst year ever; in 2020 there were five. Open cut hazards are principally mine wall failures and vehicle collisions; underground mining hazards include suffocation, gas poisoning, roof collapse, rock burst , outbursts , and gas explosions. Firedamp explosions can trigger the far more dangerous coal dust explosions, which can engulf an entire mine. Most of these risks are greatly reduced in modern mines, and multiple fatality incidents are now rare in most parts of
7656-466: The first airplane engine in 1903. During the time between 1865 and 1910, processes for extracting many other metals were discovered, such as chromium, vanadium, tungsten, iridium , cobalt , and molybdenum, and various alloys were developed. Prior to 1910, research mainly consisted of private individuals tinkering in their own laboratories. However, as the aircraft and automotive industries began growing, research into alloys became an industrial effort in
7772-416: The first century, and was introduced in Europe during the 1700s, where molten pig iron was stirred while exposed to the air, to remove the carbon by oxidation . In 1858, Henry Bessemer developed a process of steel-making by blowing hot air through liquid pig iron to reduce the carbon content. The Bessemer process led to the first large scale manufacture of steel. Steel is an alloy of iron and carbon, but
7888-499: The first stainless steel. Due to their high reactivity, most metals were not discovered until the 19th century. A method for extracting aluminium from bauxite was proposed by Humphry Davy in 1807, using an electric arc . Although his attempts were unsuccessful, by 1855 the first sales of pure aluminium reached the market. However, as extractive metallurgy was still in its infancy, most aluminium extraction-processes produced unintended alloys contaminated with other elements found in
8004-400: The form of a high-manganese pig-iron called spiegeleisen ), which helped remove impurities such as phosphorus and oxygen; a process adopted by Bessemer and still used in modern steels (albeit in concentrations low enough to still be considered carbon steel). Afterward, many people began experimenting with various alloys of steel without much success. However, in 1882, Robert Hadfield , being
8120-457: The genetic soil profile, displaces or destroys wildlife and habitat, alters current land uses, and to some extent permanently changes the general topography of the area mined. Adverse impacts on geological features of human interest may occur in a coal strip mine. Geomorphic and geophysical features and outstanding scenic resources may be sacrificed by indiscriminate mining. Paleontological, cultural, and other historic values may be endangered due to
8236-450: The immediate area, has an adverse impact on vegetative life, and constitutes health and safety hazards for mine workers and nearby residents. Surface mining disrupts virtually all aesthetic elements of the landscape. Alteration of land forms often imposes unfamiliar and discontinuous configurations. New linear patterns appear as material is extracted and waste piles are developed. Different colors and textures are exposed as vegetative cover
8352-474: The interstices, but some of the iron atoms are substituted by nickel and chromium atoms. The use of alloys by humans started with the use of meteoric iron , a naturally occurring alloy of nickel and iron. It is the main constituent of iron meteorites . As no metallurgic processes were used to separate iron from nickel, the alloy was used as it was. Meteoric iron could be forged from a red heat to make objects such as tools, weapons, and nails. In many cultures it
8468-551: The introduction of crucible steel around 300 BC. These steels were of poor quality, and the introduction of pattern welding , around the 1st century AD, sought to balance the extreme properties of the alloys by laminating them, to create a tougher metal. Around 700 AD, the Japanese began folding bloomery-steel and cast-iron in alternating layers to increase the strength of their swords, using clay fluxes to remove slag and impurities. This method of Japanese swordsmithing produced one of
8584-405: The iron crystals. When rapidly cooled, a diffusionless (martensite) transformation occurs, in which the carbon atoms become trapped in solution. This causes the iron crystals to deform as the crystal structure tries to change to its low temperature state, leaving those crystals very hard but much less ductile (more brittle). While the high strength of steel results when diffusion and precipitation
8700-552: The main source of primary energy for industry and transportation in industrial areas from the 18th century to the 1950s. Coal remains an important energy source. Coal is also mined today on a large scale by open pit methods wherever the coal strata strike the surface or are relatively shallow. Britain developed the main techniques of underground coal mining from the late 18th century onward, with further progress being driven by 19th-century and early 20th-century progress. However, oil and gas were increasingly used as alternatives from
8816-404: The majority of fatalities. Coal mining resulted in 47 fatalities that year. One study, though, has suggested that hazards of modern mining are now more accretive with workers facing long-term health impacts, such as sleep deprivation, that build up over time. Strip mining severely alters the landscape, which reduces the value of the natural environment in the surrounding land. The land surface
8932-450: The metal is recrystallized . Otherwise, some alloys can also have their properties altered by heat treatment . Nearly all metals can be softened by annealing , which recrystallizes the alloy and repairs the defects, but not as many can be hardened by controlled heating and cooling. Many alloys of aluminium, copper, magnesium , titanium, and nickel can be strengthened to some degree by some method of heat treatment, but few respond to this to
9048-485: The metal). Examples of alloys include red gold ( gold and copper ), white gold (gold and silver ), sterling silver (silver and copper), steel or silicon steel ( iron with non-metallic carbon or silicon respectively), solder , brass , pewter , duralumin , bronze , and amalgams . Alloys are used in a wide variety of applications, from the steel alloys, used in everything from buildings to automobiles to surgical tools, to exotic titanium alloys used in
9164-461: The method of extraction. For example, a study has found that among surface coal mine operations, dragline equipment produced the loudest sound at a range of 88–112 dBA. Within longwall sections, stageloaders used to transport coal from the mining face and shearers used for extraction represent some of the highest noise exposures. Auxiliary fans (up to 120 dBA), continuous mining machines (up to 109 dBA), and roof bolters (up to 103 dBA) represent some of
9280-465: The mining workforce. in 2015 US coal mines had 65,971 employees, the lowest figure since EIA began collecting data in 1978. However, a 2016 study reported that a relatively minor investment would allow most coal workers to retrain for the solar energy industry. Coal mining has been a very dangerous activity and the list of historical coal mining disasters is long. In the U.S., 104,895 coal miners were killed in mine accidents since 1900, 90 percent of
9396-469: The noisiest equipment within continuous mining sections. Exposures to noise exceeding 90 dBA can lead to adverse effects on workers' hearing. The use of administrative controls and engineering controls can be used to reduce noise exposures. Improvements in mining methods (e.g. longwall mining), hazardous gas monitoring (such as safety-lamps or more modern electronic gas monitors), gas drainage, electrical equipment , and ventilation have reduced many of
9512-535: The open pit methods, due to thickness of the seam 20–25 metres (60–90 feet). Coals occurring below 90 m (300 ft) are usually deep mined. However, there are open pit mining operations working on coal seams up to 300–460 metres (1,000–1,500 feet) below ground level, for instance Tagebau Hambach in Germany. When coal seams are near the surface, it may be economical to extract the coal using open-cut , also referred to as open-cast, open-pit, mountaintop removal or strip, mining methods. Opencast coal mining recovers
9628-421: The operation reaches a predetermined stripping ratio (tons of overburden/tons of coal), it is not profitable to continue. Depending on the equipment available, it may not be technically feasible to exceed a certain height of highwall. At this point, it is possible to produce more coal with the augering method in which spiral drills bore tunnels into a highwall laterally from the bench to extract coal without removing
9744-455: The ore; the most abundant of which was copper. These aluminium-copper alloys (at the time termed "aluminum bronze") preceded pure aluminium, offering greater strength and hardness over the soft, pure metal, and to a slight degree were found to be heat treatable. However, due to their softness and limited hardenability these alloys found little practical use, and were more of a novelty, until the Wright brothers used an aluminium alloy to construct
9860-418: The other constituent. This is called a substitutional alloy . Examples of substitutional alloys include bronze and brass, in which some of the copper atoms are substituted with either tin or zinc atoms respectively. In the case of the interstitial mechanism, one atom is usually much smaller than the other and can not successfully substitute for the other type of atom in the crystals of the base metal. Instead,
9976-416: The other. However, in other alloys, the insoluble elements may not separate until after crystallization occurs. If cooled very quickly, they first crystallize as a homogeneous phase, but they are supersaturated with the secondary constituents. As time passes, the atoms of these supersaturated alloys can separate from the crystal lattice, becoming more stable, and forming a second phase that serves to reinforce
10092-408: The overburden. Mountaintop coal mining is a surface mining practice involving removal of mountaintops to expose coal seams, and disposing of associated mining overburden in adjacent "valley fills." Valley fills occur in steep terrain where there are limited disposal alternatives. Mountaintop removal mining combines area and contour strip mining methods. In areas with rolling or steep terrain with
10208-400: The phenomenon was not provided until 1919, duralumin was one of the first "age hardening" alloys used, becoming the primary building material for the first Zeppelins , and was soon followed by many others. Because they often exhibit a combination of high strength and low weight, these alloys became widely used in many forms of industry, including the construction of modern aircraft . When
10324-425: The potential to spontaneously ignite. Because most coal refuse harbors toxic components, it is not easily reclaimed by replanting with plants like beach grasses. The use of sophisticated sensing equipment to monitor air quality is common and has replaced the use of small animals such as canaries, often referred to as " miner's canaries ". In the United States, the increase in technology has significantly decreased
10440-441: The presence of nitrogen. This increases the chance of contamination from any contacting surface, and so must be melted in vacuum induction-heating and special, water-cooled, copper crucibles . However, some metals and solutes, such as iron and carbon, have very high melting-points and were impossible for ancient people to melt. Thus, alloying (in particular, interstitial alloying) may also be performed with one or more constituents in
10556-636: The pure elements such as increased strength or hardness. In some cases, an alloy may reduce the overall cost of the material while preserving important properties. In other cases, the mixture imparts synergistic properties such as corrosion resistance or mechanical strength. In an alloy, the atoms are joined by metallic bonding rather than by covalent bonds typically found in chemical compounds. The alloy constituents are usually measured by mass percentage for practical applications, and in atomic fraction for basic science studies. Alloys are usually classified as substitutional or interstitial alloys , depending on
10672-415: The pure metals. The physical properties, such as density , reactivity , Young's modulus of an alloy may not differ greatly from those of its base element, but engineering properties such as tensile strength , ductility, and shear strength may be substantially different from those of the constituent materials. This is sometimes a result of the sizes of the atoms in the alloy, because larger atoms exert
10788-443: The purest steel-alloys of the ancient world. While the use of iron started to become more widespread around 1200 BC, mainly because of interruptions in the trade routes for tin, the metal was much softer than bronze. However, very small amounts of steel, (an alloy of iron and around 1% carbon), was always a byproduct of the bloomery process. The ability to modify the hardness of steel by heat treatment had been known since 1100 BC, and
10904-415: The rare material was valued for the manufacture of tools and weapons. Because the ancients could not produce temperatures high enough to melt iron fully, the production of steel in decent quantities did not occur until the introduction of blister steel during the Middle Ages. This method introduced carbon by heating wrought iron in charcoal for long periods of time, but the absorption of carbon in this manner
11020-612: The resulting aluminium alloy will have much greater strength . Adding a small amount of non-metallic carbon to iron trades its great ductility for the greater strength of an alloy called steel. Due to its very-high strength, but still substantial toughness , and its ability to be greatly altered by heat treatment , steel is one of the most useful and common alloys in modern use. By adding chromium to steel, its resistance to corrosion can be enhanced, creating stainless steel , while adding silicon will alter its electrical characteristics, producing silicon steel . Like oil and water,
11136-399: The risks of rock falls, explosions, and unhealthy air quality. Gases released during the mining process can be recovered to generate electricity and improve worker safety with gas engines . Another innovation in recent years is the use of closed circuit escape respirators , respirators that contain oxygen for situations where mine ventilation is compromised. Statistical analyses performed by
11252-428: The same degree as does steel. The base metal iron of the iron-carbon alloy known as steel, undergoes a change in the arrangement ( allotropy ) of the atoms of its crystal matrix at a certain temperature (usually between 820 °C (1,500 °F) and 870 °C (1,600 °F), depending on carbon content). This allows the smaller carbon atoms to enter the interstices of the iron crystal. When this diffusion happens,
11368-565: The seam in a pattern following the contours along a ridge or around the hillside. This method is most commonly used in areas with rolling to steep terrain. It was once common to deposit the spoil on the downslope side of the bench thus created, but this method of spoil disposal consumed much additional land and created severe landslide and erosion problems. To alleviate these problems, a variety of methods were devised to use freshly cut overburden to refill mined-out areas. These haul-back or lateral movement methods generally consist of an initial cut with
11484-400: The smaller atoms become trapped in the interstitial sites between the atoms of the crystal matrix. This is referred to as an interstitial alloy . Steel is an example of an interstitial alloy, because the very small carbon atoms fit into interstices of the iron matrix. Stainless steel is an example of a combination of interstitial and substitutional alloys, because the carbon atoms fit into
11600-432: The spoil deposited downslope or at some other site and spoil from the second cut refilling the first. A ridge of undisturbed natural material 15 to 20 ft (5 to 6 m) wide is often intentionally left at the outer edge of the mined area. This barrier adds stability to the reclaimed slope by preventing spoil from slumping or sliding downhill. The limitations of contour strip mining are both economic and technical. When
11716-476: The surface or overburden, of the mining area. The overburden is then removed by draglines or by shovel and truck. Once the coal seam is exposed, it is drilled, fractured and thoroughly mined in strips. The coal is then loaded onto large trucks or conveyors for transport to either the coal preparation plant or directly to where it will be used. Most open cast mines in the United States extract bituminous coal . In Canada, Australia, and South Africa, open cast mining
11832-456: The term alloy steel usually only refers to steels that contain other elements— like vanadium , molybdenum , or cobalt —in amounts sufficient to alter the properties of the base steel. Since ancient times, when steel was used primarily for tools and weapons, the methods of producing and working the metal were often closely guarded secrets. Even long after the Age of Enlightenment , the steel industry
11948-524: The two basic methods of mining. The choice of mining method depends primarily on depth, density, overburden, and thickness of the coal seam; seams relatively close to the surface, at depths less than approximately 55 m (180 ft), are usually surface mined. Coal that occurs at depths of 55 to 90 m (180 to 300 ft) are usually deep mined, but in some cases surface mining techniques can be used. For example, some western U.S. coal that occur at depths in excess of 60 m (200 ft) are mined by
12064-452: The use of draglines , trucks, conveyors , hydraulic jacks , and shearers. The coal mining industry has a long history of significant negative environmental impacts on local ecosystems, health impacts on local communities and workers, and contributes heavily to the global environmental crises, such as poor air quality and climate change . For these reasons, coal has been one of the first fossil fuels to be phased out of various parts of
12180-441: The world, with official statistics claiming that 6,027 deaths occurred in 2004. To compare, 28 deaths were reported in the U.S. in the same year. Coal production in China is twice that in the US, while the number of coal miners is around 50 times that of the US, making deaths in coal mines in China 4 times as common per worker (108 times as common per unit output) as in the US. Mine disasters have still occurred in recent years in
12296-824: Was another common alloy. However, in ancient times, it could only be created as an accidental byproduct from the heating of iron ore in fires ( smelting ) during the manufacture of iron. Other ancient alloys include pewter , brass and pig iron . In the modern age, steel can be created in many forms. Carbon steel can be made by varying only the carbon content, producing soft alloys like mild steel or hard alloys like spring steel . Alloy steels can be made by adding other elements, such as chromium , molybdenum , vanadium or nickel , resulting in alloys such as high-speed steel or tool steel . Small amounts of manganese are usually alloyed with most modern steels because of its ability to remove unwanted impurities, like phosphorus , sulfur and oxygen , which can have detrimental effects on
12412-422: Was applied as a paste and then heated until the mercury vaporized, leaving the gold, silver, or tin behind. Mercury was often used in mining, to extract precious metals like gold and silver from their ores. Many ancient civilizations alloyed metals for purely aesthetic purposes. In ancient Egypt and Mycenae , gold was often alloyed with copper to produce red-gold, or iron to produce a bright burgundy-gold. Gold
12528-465: Was chartered. As a large publicly traded concern, P. & R. C. & I. had diverse industrial interests which revolved primarily around its main business of railroading. P. & R. C. & I. changed its corporate title in 1956 to The Philadelphia & Reading Corporation , of which Reading Anthracite Company was one of its many operating divisions. In 1961, Philadelphia & Reading Corporation divested itself of its anthracite coal interests, selling
12644-535: Was commissioned by the King of Syracuse to find a way to check the purity of the gold in a crown, leading to the famous bath-house shouting of "Eureka!" upon the discovery of Archimedes' principle . The term pewter covers a variety of alloys consisting primarily of tin. As a pure metal, tin is much too soft to use for most practical purposes. However, during the Bronze Age , tin was a rare metal in many parts of Europe and
12760-531: Was mined, and 375.1 million tonnes was exported. In 2013/14, coal provided about 69% of Australia's electricity production. In 2013, Australia was the world's fifth-largest coal producer, after China, the United States, India, and Indonesia. However, in terms of proportion of production exported, Australia is the world's second largest coal exporter, as it exports roughly 73% of its coal production. Indonesia exports about 87% of its coal production. A court in Australia has cited climate change in ruling against
12876-416: Was not generally considered an alloy until the decades between 1930 and 1970 (primarily due to the work of scientists like William Chandler Roberts-Austen , Adolf Martens , and Edgar Bain ), so "alloy steel" became the popular term for ternary and quaternary steel-alloys. After Benjamin Huntsman developed his crucible steel in 1740, he began experimenting with the addition of elements like manganese (in
12992-450: Was often found alloyed with silver or other metals to produce various types of colored gold . These metals were also used to strengthen each other, for more practical purposes. Copper was often added to silver to make sterling silver , increasing its strength for use in dishes, silverware, and other practical items. Quite often, precious metals were alloyed with less valuable substances as a means to deceive buyers. Around 250 BC, Archimedes
13108-588: Was shaped by cold hammering into knives and arrowheads. They were often used as anvils. Meteoric iron was very rare and valuable, and difficult for ancient people to work . Iron is usually found as iron ore on Earth, except for one deposit of native iron in Greenland , which was used by the Inuit . Native copper, however, was found worldwide, along with silver, gold, and platinum , which were also used to make tools, jewelry, and other objects since Neolithic times. Copper
13224-492: Was the hardest of these metals, and the most widely distributed. It became one of the most important metals to the ancients. Around 10,000 years ago in the highlands of Anatolia (Turkey), humans learned to smelt metals such as copper and tin from ore . Around 2500 BC, people began alloying the two metals to form bronze, which was much harder than its ingredients. Tin was rare, however, being found mostly in Great Britain. In
13340-557: Was very competitive and manufacturers went through great lengths to keep their processes confidential, resisting any attempts to scientifically analyze the material for fear it would reveal their methods. For example, the people of Sheffield , a center of steel production in England, were known to routinely bar visitors and tourists from entering town to deter industrial espionage . Thus, almost no metallurgical information existed about steel until 1860. Because of this lack of understanding, steel
13456-556: Was widespread across Europe, from France to Norway and Britain (where most of the ancient tin was mined) to the Near East. The alloy was also used in China and the Far East, arriving in Japan around 800 AD, where it was used for making objects like ceremonial vessels, tea canisters, or chalices used in shinto shrines. The first known smelting of iron began in Anatolia , around 1800 BC. Called
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