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Norton CS1

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59-554: The CS1 was a Norton motorcycle between 1927 and 1939. Originally built as a TT racer , and Norton's first design of an overhead cam engine, it proved successful as a TT Replica road bike. After the early 1930s redesign of Norton's cammy models by Arthur Carroll, the CS1 became an upmarket road bike. The 500 cc CS1 and its smaller sibling 350 cc CJ1 continued on until the outbreak of WW2 in 1939. Many later touring CS1 models were upgraded for racing, by adding and subtracting all

118-421: A close-ratio kickstart -less gearbox, 8-inch brakes, Amal TT carburettor, Lucas Racing magneto and a 3-gallon petrol tank. The CS1 was the standard for racing Nortons for the next 20 years. The magneto was moved to the rear of the engine and the bottom end was a traditional Norton design, but in the side of the crankcase was the oil pump housing and a pair of bevel gears to drive the long shaft which ran in

177-475: A front-wheel drive (fwd) 2+2 car powered by a turbo version of the water cooled Norton wankel engine known as Project Nora. After negotiations with Norton it became apparent that the engine was not sufficiently developed for use. Development of the water cooled engine continued and a water cooled prototype, the P51, was built in 1984. In a joint venture with German Norton importer Joachim "Joe" Seifert, Norton set up

236-529: A UK businessman, bought the rights to Norton from some US concerns and relaunched Norton in its then-new Midlands home at Donington Park where it was to develop the 961cc Norton Commando and a new range of Norton motorcycles. The company went into administration in January 2020. In April 2020, administrators BDO agreed to sell certain aspects of Garner's business to a new business with links to Indian motorcycle producer TVS Motor Company . The original company

295-498: A book of driving hints which also contained details of their Military and Empire models. In May 1918, Norton stated in one of their adverts that 'The ministry are taking the whole of our present output, but we have a waiting list'; this advert also uses the "Unapproachable Norton" phrase. Few Norton WD models appear in the For Sale column of The Motor Cycle after the war, suggesting they were shipped abroad, apparently one order going to

354-631: A family of three similar smaller-capacity twin cylinder machines: first the Norton Jubilee 250 and then the Navigator 350 and the Electra 400 , which had an electric starter. These models were Norton's first use of unit construction . The engine was an entirely new design by Bert Hopwood and the frame and running gear were from the Francis-Barnett range, also owned by AMC. In 1966 AMC became insolvent and

413-406: A larger factory at Deritend Bridge, Floodgate Street, Birmingham. The first Norton engines were made in 1907, with production models available from 1908. These were the 3.5 hp (490 cc) and the 'Big 4' (633cc), beginning a line of side-valve single-cylinder engines which continued with few changes until the late 1950s. The first Norton logo was a fairly simple, art nouveau design, with

472-476: A long history of racing involvement. During the Second World War Norton produced almost 100,000 of the military Model 16 H and Big 4 sidevalve motorcycles. Associated Motor Cycles bought the company in 1953. It was reformed as Norton-Villiers , part of Manganese Bronze Holdings , in 1966, and merged with BSA to form Norton Villiers Triumph in 1973. In late 2008, Stuart Garner ,

531-420: A low-cost chassis and an engine with long-term reliability. The chassis, designed by Ron Williams and made by Harris Products, was based on Yamaha's Delta box stamped panels. However, in spite of many innovative solutions from Chris Mehew, the team's was unable to improve the reliability of the engine to a commercially saleable level. They quickly realized that an engine generating 1,100 °C exhaust temperatures

590-419: A mistaken belief that this would strengthen the bottom-end to cope with the higher power-output. Instead the resultant crank-bending caused the rollers to "dig-in" to the races, causing rapid failure. This fragility was particularly obvious when measured against the reliability of contemporary Japanese machines. This problem was solved initially by a special roller bearing of 'superblend' fame later in 1972. This

649-517: A modified Norton 16H beat contenders. From 900 in 1936 to 2000 in 1937, Norton was ahead of the competition as war loomed, and there was good reason in terms of spares and maintenance for the military to keep to the same model. Between 1937 and 1945 nearly a quarter (over 100,000) of all British military motorcycles were Nortons, basically the WD 16H (solo) and WD Big Four outfit with driven sidecar wheel. The Isle of Man Senior TT successes continued after

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708-601: A planned production of 500 in 1980. However, Poore announced in December 1979 that the launch of the bike was delayed indefinitely due to the political situation surrounding the Triumph cooperative. The company had some success making the Wankel -engined Interpol 2 motorcycle for civilian and military police forces and the RAC which was launched in 1984. In 1981 Lotus Cars planned to build

767-427: A top speed of 209 km/h (130 mph). In 1960, a new version of the road-going Featherbed frame was developed in which the upper frame rails were bent inwards to reduce the width between the rider's knees for greater comfort. The move was also to accommodate the shorter rider as the wide frame made it difficult to reach the ground. This frame is known as the "slimline" frame; the earlier frames then became known as

826-502: A tube up the side of the engine to a second pair of gears driving the overhead camshaft . Alec Bennett riding the CS1 on its first race won the Isle of Man Senior TT in 1927 and Stanley Woods set the fastest lap at 70.99 mph before retiring. Unknown rider Tim Hunt won the Amateur TT in following year on a Norton CS1, setting a new TT record. He later used the same motorcycle to win

885-525: A visit to Norton Motors. Mr Norton had stated that he expected three post-war models, the 3.5 hp 490 cc TT with belt drive (for the 'speed merchant'), and two utility mounts, one with detuned TT engine, and the other being the Big Four for very heavy solo or sidecar work, both of these with three-speed Sturmey-Archer countershaft gearbox and all chain drive. It was also stated that he had been experimenting with aluminium pistons, and that Norton had produced

944-540: A workers cooperative alone. Despite mounting losses, 1974 saw the release of the 828 Roadster, Mark 2 Hi Rider, JPN Replica ( John Player Norton) and Mark 2a Interstate. In 1975 the range was down to just two models: the electric start Mark 3 Interstate and the Roadster, but then the UK Government asked for a repayment of its loan and refused export credits, further damaging the company's ability to sell abroad. Production of

1003-582: The DOHC engine becoming available to favoured racers in 1949. The Short Stroke model (1953 to 1962) had bore and stroke of 86 mm × 85.6 mm (3.4 in × 3.4 in). It used a dry sump 499 cc single-cylinder motor, with two valves operated by bevel drive, shaft driven twin overhead camshafts. Compression ratio was 11:1. It had an Amal GP carburettor, and a Lucas racing magneto. The 1962 500 cc Manx Nortons produced 50 bhp (37 kW) at 6,780rpm, weighed 142 kg (313 lb), and had

1062-574: The Gold Medal in the Scottish Six Days Trial . In 1928 a Junior version of the CS1 with a 348cc engine and designated the Norton CJ was entered for the Isle of Man TT . The bore and stroke of this engine was 71 x 88 mm and it looked promising but 1928 proved to be an unlucky year for Norton, as there were technical problems with Walter Moore's redesigned cambox and only one major race

1121-455: The Isle of Man Senior TT was the first win with a race average speed over 60 mph, rider Alec Bennett . Norton won this event ten times until they withdrew from racing in 1938. J.L. Norton died in 1925 aged only 56, but he saw his motorcycles win the Senior and sidecar TTs in 1924, specifically with the 500 cc Model 18, Norton's first overhead valve single. Designed by Walter Moore,

1180-509: The Norton CS1 engine appeared in 1927, based closely on the ES2 pushrod engine and using many of its parts. Moore was hired away to NSU in 1930, after which Arthur Carroll designed an entirely new OHC engine destined to become the basis for all later OHC and DOHC Norton singles. (Moore's move to NSU prompted his former staff to quip NSU stood for "Norton Spares Used") The Norton racing legend began in

1239-519: The "wideline". The last Manx Nortons were sold in 1963. Even though Norton had pulled out of Grand Prix racing in 1954, the race-shop at Bracebridge Street continued until 1962, and the Manx became a mainstay of privateer racing, and even today are highly sought after, commanding high prices. On 7 November 1960 the first new 650 cc Norton Manxman was launched for the American market only. By September 1961

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1298-406: The 1930s. Of the nine Isle of Man Senior TTs (500 cc) between 1931 and 1939, Norton won seven. Until 1934 Norton bought Sturmey-Archer gearboxes and clutches. When Sturmey discontinued production Norton bought the design rights and had them made by Burman , a manufacturer of proprietary gearboxes. Norton started making military motorcycles again in 1936 after a tender process in 1935 where

1357-508: The Big 4 was used for reconnaissance and carrying loads of ammunition to the front line troops. The first Big 4 machines were civilian versions starting in 1907 with a bore and stroke of 82 x 120 mm. The model was produced for nine years after the end of World War II . In 1948 the stroke was reduced to 113 mm to give 596cc capacity. In 1955 Norton ended the manufacture of side-valve singles to concentrate on overhead-valve twins. The WD Big 4

1416-552: The German company Norton Motors (Deutschland) GmbH. After Poore's death in 1987, Manganese Bronze sold Norton to a group of investors led by Philippe LeRoux for £1.64 million, who formed Norton Group PLC. A civilian version of the Interpol 2 was introduced named the Classic with only 100 bikes being made. Subsequent Norton Wankels were water-cooled. The Commander was launched in 1988 and

1475-581: The Norton 650SS appeared for the UK market, the 750 cc (Atlas). By 20 April 1962 for the American market as they demanded more power, but the increases to the vertical twin engine's capacity caused a vibration problem at 5500 rpm. A 500 cc vertical twin is smoother than a single-cylinder, but if the vertical twin's capacity is enlarged vibration increases. The 750 Norton Atlas proved too expensive and costs could not be reduced. Financial problems gathered. There

1534-533: The OHV single-cylinder machines. Manx Nortons also played a significant role in the development of post war car racing. At the end of 1950, the English national 500 cc regulations were adopted as the new Formula 3 . The JAP Speedway engine had dominated the category initially but the Manx was capable of producing significantly more power and became the engine of choice. Many complete motorcycles were bought in order to strip

1593-605: The Russian Army [1] . The 1913–1917 Red Book listing UK Motor, Marine and Aircraft production shows Norton dropped from a full range in 1916, to only the Military Big Four in 1917. Norton resumed deliveries of civilian motorcycles in April 1919 with models aimed at motorcyclists who enjoyed the reliability and performance offered by long-stroke single-cylinder engines with separate gearboxes. Norton also resumed racing and in 1924

1652-456: The Wankel engine on two main counts: 1. As the team had realised, there was just too much heat to be confined in a motorcycle chassis. 2. The pollution created by the engine burning lubrication oil and fuel was too great to meet the impending pollution regulations without a large and costly exhaust scrubbing system. In his TV Series on British industry, Sir John Harvey-Jones commented that the company

1711-745: The decade. Tim Hunt became the first rider to win two TT races in one week, with success in the Junior TT Race in 3 h 34 min 21 s at an average speed of 73.4 mph and also the Senior TT Race in 3 h 23 min 28 s at an average speed of 77.90 mph. Norton (motorcycle) The Norton Motorcycle Company (formerly Norton Motorcycles. ) is a brand of motorcycles headquartered in Solihull , West Midlands, (originally based in Birmingham ), England . For some years around 1990,

1770-426: The engine for 500 cc car racing, as Norton would not sell separate engines. The racing successes were transferred to the street through cafe racers , some of which would use the featherbed frame with an engine from another manufacturer to make a hybrid machine with the best of both worlds. The most famous of these were Tritons - Triumph twin engines in a Norton featherbed frame. Despite, or perhaps because of,

1829-600: The engine slightly up/down, forward/back, or even right/left, could deliver a "sweet spot" in terms of handling. Motorcycle designers still use this method to fine-tune motorcycle handling. In 1951 the Norton Dominator was made available to export markets as the Model 88 with the Featherbed frame. Later, as production of this frame increased, it became a regular production model, and was made in variants for other models, including

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1888-426: The export trade. Norton were involved in exporting and earlier that year had announced a new 'Colonial Model' of their 633cc Big 4. This featured an increase in ground clearance from 4.25" to 6.5", by altering the frame, larger tank, greater clearance on mudguards, and a sturdy rear carrier. The engine was unaltered, and transmission was via a Sturmey-Archer 3-speed gearbox. In February 1918, Motor Cycle reported on

1947-614: The flying 5 mile record at 75.88 mph, and the standing start 10 mile record at 73.29 mph, again on the 490 cc Norton. Norton continued production of their 3.5 hp and Big 4 singles well into the war period, though in November 1916 the Ministry of Munitions issued an order that no further work on motor cycles or cars would be allowed from 15 November 1916 without a permit. By this time most motor cycle companies were already either producing munitions (or aircraft parts), or devoted to

2006-462: The gearbox known as the "lay-down" box. More shapely mudguards and tanks completed the more modern styling to Nortons new premium model twin. Norton struggled to reclaim its pre-WWII racing dominance as the single-cylinder machine faced fierce competition from the multi-cylinder Italian machines and AJS from the UK. In the 1949 Grand Prix motorcycle racing season , the first year of the world championship, Norton made only fifth place and AJS won. That

2065-459: The name spelled in capitals. However, a new logo appeared on the front of the catalogue for 1914, which was a joint effort by James Norton and his daughter Ethel. It became known as the "curly N" logo, with only the initial letter as a capital, and was used by the company thereafter, first appearing on actual motorcycles in 1915. In 1913 the business declined, and R. T. Shelley & Co., the main creditors, intervened and saved it. Norton Motors Ltd

2124-473: The new Norton Villiers Triumph (NVT) was formed. The Triumph Motorcycles name came from BSA's Triumph subsidiary. 1973 saw the start of development on a new machine with a monocoque pressed steel frame, that also included a 500 cc twin, stepped piston engine called the 'Wulf'. However, as the Norton Villiers Triumph company was again in serious financial problems, development of the 'Wulf'

2183-480: The optional racing bits for Internationals. The Norton catalog had a long list of such parts available. The identifying feature of 1930s CS1 Models is the stub fitted carburettor - Inter models had a bolt-on TT carburettor. The Norton Camshaft Senior Model 1 (CS1) engine was designed by Walter Moore in 1927, based on the Norton ES2 pushrod engine and re-using many parts. The frame was a new full cradle design and with

2242-476: The racing successes Norton was in financial difficulty. Reynolds could not make many of the highly desired Featherbed frames and customers lost interest in buying machines with the older frames. In 1953 Norton sold out to Associated Motorcycles (AMC), who owned the brands AJS , Matchless , Francis-Barnett and James . In 1962 the Norton factory in Bracebridge Street, Birmingham was closed and production

2301-482: The rights to use the name on motorcycles were owned by North American financiers. Currently it is owned by Indian motorcycle giant TVS Motor Company The business was founded in 1898 as a "fittings and parts for the two-wheel trade" manufacturer. By 1902 the company had begun manufacturing motorcycles with bought-in engines. In 1908 a Norton-built engine was added to the range. This began a long series of production of single and eventually twin-cylinder motorcycles, and

2360-506: The stated power does not give a true picture of the engine performance because increased torque seemed to make up for the reduced horsepower. The Commando was offered in several different styles: the standard street model, a pseudo-scrambler with upswept pipes and the Interstate, packaged as a tourer. In 1972 BSA was also in financial trouble. It was given UK Government help on the condition that it merged with Norton-Villiers , and in 1973

2419-414: The two models still made was ended and supplies dwindled. After the break-up of NVT, Poore established Norton Motors (1978) Ltd in the former NVT factory at Shenstone, Staffordshire to continue work on the rotary. They purchased all the wankel manufacturing equipment from Hercules/DKW who had stopped manufacturing wankel machines. 25 production prototypes of a dual rotor machine were built in 1979 with

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2478-572: The war, with Nortons winning every year from 1947 to 1954. After the Second World War, Norton reverted to civilian motorcycle production, gradually increasing its range. A major addition in 1949 was the twin cylinder Model 7, known as the Norton Dominator , a pushrod 500 cc twin-cylinder machine designed by Bert Hopwood . Its chassis was derived from the ES2 single, with telescopic front and plunger rear suspension, and an updated version of

2537-465: Was a development of pre-war trials outfit with a sidecar wheel coupled to the motorcycle rear wheel through a dog clutch and drive shaft. Initial trials were carried out at Studland in Dorset and it coped well with challenging terrain. The simple design also meant it was easy to maintain in the field. All three 18" X 4.00 wheels were interchangeable with various makes of tyres for off-road use. The sidecar

2596-546: Was an export bike primarily for use as a desert racer, sold up until 1969 as the Norton P11, AJS Model 33, Matchless G15 and Norton N15 which used the Norton Atlas engine in a modified Matchless G85CS scrambler frame with AMC wheels and Teledraulic front forks. This bike was reputed to vibrate less than the Featherbed frame model. AMC singles were also sold with Norton badging in this era. Also during this period Norton developed

2655-605: Was before the Featherbed frame appeared, developed for Norton by the McCandless brothers of Belfast in January 1950, used in the legendary Manx Norton and raced by riders including Geoff Duke , John Surtees and Derek Minter . Very quickly the featherbed frame, a design that allowed the construction of a motorcycle with good mass-stiffness distribution, became a benchmark by which all other frames were judged. Norton also experimented with engine placement, and discovered that moving

2714-502: Was dropped in favour of the rotary Wankel type engine inherited from BSA . In 1974 the UK's outgoing Conservative government of Edward Heath withdrew subsidies, but the incoming Labour government of Harold Wilson restored them after the General Election . Rationalisation of the factory sites to Wolverhampton and Birmingham (BSA's Small Heath site) caused industrial disputes at Triumph's Coventry site; Triumph would go on as

2773-688: Was followed by the Spondon-framed F1 . This model was a de-tuned replica of the Norton RCW588 factory racing machine, which won many short-distance races, but had many reliability issues requiring frequent servicing, in particular changing the primary drive chain every 100 miles. In 1988 a new team was brought in to replace Brian Crighton's team, to try to improve the model and reduce some of its reliability issues. The team, headed by ex-Honda-team manager Barry Symmons, Honda engineer Chris Mehew and chassis specialist Ron Williams, were tasked with producing

2832-478: Was formed by James Lansdowne Norton (known as "Pa") at 320, Bradford Street, Birmingham , in 1898. In 1902 Norton began building motorcycles with French and Swiss engines. In 1907 a Norton with Peugot engine, ridden by Rem Fowler, won the twin-cylinder class in the first Isle of Man TT race, beginning a sporting tradition that went on until the 1960s. In April 1907 the Norton Manufacturing Co. moved to

2891-474: Was formed shortly afterwards under joint directorship of James Norton and Bob Shelley. Shelley's brother-in-law was tuner Dan O'Donovan, and he managed to set a significant number of records on the Norton by 1914 when the war broke out - and as competition motorcycling was largely suspended during the hostilities, these records still stood when production restarted after the war. 1914 Dan O'Donovan records set in April 1914 : On 17 July 1914 O'Donovan also took

2950-477: Was governed more by heart than head, and the racing team were the only ones worth saving. The F1 was succeeded by the restyled and slightly less costly F1 Sport. In 2005, a group of former Norton employees were reported to have built nine F1 Sport models from existing stocks of parts. Norton Big 4 The Model 1 , more commonly known as Big 4 , was a Norton motorcycle made between 1907 and 1954 in various forms. With 633 cc (38.6 cu in), it

3009-458: Was moved to AMC's Woolwich factory in south-east London. Under AMC ownership a much improved version of the Norton gearbox was developed, to be used on all the larger models of AJS, Matchless and Norton. Again, the major changes were for improved gear selection. In September 1955 a 600 cc Dominator 99 was launched. The 1946 to 1953 Long Stroke Manx Norton was 79.6 mm × 100 mm (3.1 in × 3.9 in) initially SOHC ,

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3068-529: Was not the item to place under a petrol tank. The team's project, renamed NRS 588, did win the 1992 Isle of Man TT , ridden by Steve Hislop , North West 200, and Ulster Grand Prix races ridden by Robert Dunlop . Whilst in Northern Ireland, the team met Gordon Blair, an automotive engineer from Queen's University Belfast . Blair commented that the Japanese had abandoned development of the motorcycle variant of

3127-649: Was reformed as Norton-Villiers , part of Manganese Bronze Holdings . The 750 Norton Atlas was noted for its vibration. Rather than change engines Norton decided to change the frame, and the isolastic-framed Norton Commando 750 was the result. In 1967 the Commando prototype was shown at the Earls Court Show in November, and introduced as a production model for 1968. Its styling, innovative isolastic frame and powerful engine made it an appealing package. The Commando easily outperformed contemporary Triumph and BSA twins and

3186-464: Was released in January 1972 with a twin roller bearing crank, 10:1 compression and developing 65 bhp (48 kW) at 6,500 rpm. Reliability immediately suffered, with frequent and early crank-shaft main-bearing failures, sometimes leading to broken crankshafts. Older engines had used one ball-bearing main bearing and one roller bearing main bearing but the Combat engine featured two roller bearings in

3245-503: Was superseded by a standard high capacity roller bearing early in 1973. In April 1973 an 8.5:1 compression 828 cc "850" engine was released with German FAG SuperBlend bearings. These, featuring slightly barrel-shaped rollers, had been introduced on late model 750 cc engines to cure the Combat engine's problems of crank-flex and the consequent digging-in to the bearing-surface of the initial cylindrical bearing rollers. This model produced 51 bhp (38 kW) at 6,250 rpm but

3304-515: Was the largest and most powerful side-valve engine in the model range and with plenty of low end torque was mostly used to haul sidecars. It was called Big 4 because it was rated at 4 tax horsepower . Mechanically, 'the power output, about which Norton Motors tended to be cagey, was lowly, 14 bhp for 1951'. Approximately 4700 of the nearly 100,000 military bikes made by Norton during WW2 were Big 4 sidecar outfits. Designed to carry two or three men plus their fighting equipment over very rough terrain,

3363-510: Was the most powerful and best-handling British motorcycle of its day. The isolastic frame made it much smoother than the Atlas. It used rubber bushings to isolate the engine and swing arm from the frame, forks, and rider. However, as the steel-shims incorporated in the Isolastic bearings wore, often from rusting, the bike became prone to poor handling: fishtailing in high-speed turns. The "Combat" engine

3422-519: Was unarmoured, with thin sheetmetal on the front of the sidecar and there was no sprung suspension in the rear of the heavy duty frame. The sidecar was mounted on four leaf springs, and had two friction disc shock absorbers at the back. The Big Four was eventually replaced by the Ford GP or the Willys Jeep in 1941. The Big 4 could be equipped with a Bren gun or a 3-inch mortar, bombs could be fitted to

3481-623: Was won that year. 1929 also went badly with reliability problems and only one win in the Spanish GP of 1929. In March 1931 on Pendine Sands Joe Craig and Tim Hunt achieved a best speed on the CS1 of 118 mph. Also in 1931 the Norton CS1 took the first five places in Junior and Senior events, starting what was to prove Norton's most successful period, and until the end of the 1930s Norton dominated international events with wins in both classes throughout

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