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96-466: The group of similar parts is known as part family and the group of machineries used to process an individual part family is known as machine cell . It is not necessary for each part of a part family to be processed by every machine of corresponding machine cell. This type of manufacturing in which a part family is produced by a machine cell is known as cellular manufacturing . The manufacturing efficiencies are generally increased by employing GT because

192-447: A fuel cell without side production of NO x , but this is an electrochemical engine not a heat engine. The word engine derives from Old French engin , from the Latin ingenium –the root of the word ingenious . Pre-industrial weapons of war, such as catapults , trebuchets and battering rams , were called siege engines , and knowledge of how to construct them

288-502: A (near-) synonym both by Harris and in later language derives ultimately (via Old French ) from Latin ingenium 'ingenuity, an invention'. The hand axe , made by chipping flint to form a wedge , in the hands of a human transforms force and movement of the tool into a transverse splitting forces and movement of the workpiece. The hand axe is the first example of a wedge , the oldest of the six classic simple machines , from which most machines are based. The second oldest simple machine

384-482: A chemical reaction, but are not heat engines. Examples include: An electric motor uses electrical energy to produce mechanical energy , usually through the interaction of magnetic fields and current-carrying conductors . The reverse process, producing electrical energy from mechanical energy, is accomplished by a generator or dynamo . Traction motors used on vehicles often perform both tasks. Electric motors can be run as generators and vice versa, although this

480-454: A cold cylinder, which are attached to reciprocating pistons 90° out of phase. The gas receives heat at the hot cylinder and expands, driving the piston that turns the crankshaft . After expanding and flowing through the recuperator, the gas rejects heat at the cold cylinder and the ensuing pressure drop leads to its compression by the other (displacement) piston, which forces it back to the hot cylinder. Non-thermal motors usually are powered by

576-544: A few limited-production battery-powered electric vehicles have appeared, they have not proved competitive owing to costs and operating characteristics. In the 21st century the diesel engine has been increasing in popularity with automobile owners. However, the gasoline engine and the Diesel engine, with their new emission-control devices to improve emission performance, have not yet been significantly challenged. A number of manufacturers have introduced hybrid engines, mainly involving

672-412: A gas as in a Stirling engine , or steam as in a steam engine or an organic liquid such as n-pentane in an Organic Rankine cycle . The fluid can be of any composition; gas is by far the most common, although even single-phase liquid is sometimes used. In the case of the steam engine, the fluid changes phases between liquid and gas. Air-breathing combustion engines are combustion engines that use

768-459: A heat difference to induce high-amplitude sound waves. In general, thermoacoustic engines can be divided into standing wave and travelling wave devices. Stirling engines can be another form of non-combustive heat engine. They use the Stirling thermodynamic cycle to convert heat into work. An example is the alpha type Stirling engine, whereby gas flows, via a recuperator , between a hot cylinder and

864-425: A heat engine). Chemical heat engines which employ air (ambient atmospheric gas) as a part of the fuel reaction are regarded as airbreathing engines. Chemical heat engines designed to operate outside of Earth's atmosphere (e.g. rockets , deeply submerged submarines ) need to carry an additional fuel component called the oxidizer (although there exist super-oxidizers suitable for use in rockets, such as fluorine ,

960-460: A large scale required efficient electrical generators and electrical distribution networks. To reduce the electric energy consumption from motors and their associated carbon footprints , various regulatory authorities in many countries have introduced and implemented legislation to encourage the manufacture and use of higher efficiency electric motors. A well-designed motor can convert over 90% of its input energy into useful power for decades. When

1056-401: A lever is modeled as a hinged or revolute joint . Wheel: The wheel is an important early machine, such as the chariot . A wheel uses the law of the lever to reduce the force needed to overcome friction when pulling a load. To see this notice that the friction associated with pulling a load on the ground is approximately the same as the friction in a simple bearing that supports the load on

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1152-420: A machine is "a device for applying power or changing its direction."McCarthy and Soh describe a machine as a system that "generally consists of a power source and a mechanism for the controlled use of this power." Human and animal effort were the original power sources for early machines. Waterwheel: Waterwheels appeared around the world around 300 BC to use flowing water to generate rotary motion, which

1248-470: A machine provides a way to understand the performance of devices ranging from levers and gear trains to automobiles and robotic systems. The German mechanician Franz Reuleaux wrote, "a machine is a combination of resistant bodies so arranged that by their means the mechanical forces of nature can be compelled to do work accompanied by certain determinate motion." Notice that forces and motion combine to define power . More recently, Uicker et al. stated that

1344-489: A majority of the models. Several three-cylinder, two-stroke-cycle models were built while most engines had straight or in-line cylinders. There were several V-type models and horizontally opposed two- and four-cylinder makes too. Overhead camshafts were frequently employed. The smaller engines were commonly air-cooled and located at the rear of the vehicle; compression ratios were relatively low. The 1970s and 1980s saw an increased interest in improved fuel economy , which caused

1440-838: A mechanical system is assembled from components called machine elements . These elements provide structure for the system and control its movement. The structural components are, generally, the frame members, bearings, splines, springs, seals, fasteners and covers. The shape, texture and color of covers provide a styling and operational interface between the mechanical system and its users. The assemblies that control movement are also called " mechanisms ." Mechanisms are generally classified as gears and gear trains , which includes belt drives and chain drives , cam and follower mechanisms, and linkages , though there are other special mechanisms such as clamping linkages, indexing mechanisms , escapements and friction devices such as brakes and clutches . The number of degrees of freedom of

1536-500: A mechanism, or its mobility, depends on the number of links and joints and the types of joints used to construct the mechanism. The general mobility of a mechanism is the difference between the unconstrained freedom of the links and the number of constraints imposed by the joints. It is described by the Chebychev–Grübler–Kutzbach criterion . The transmission of rotation between contacting toothed wheels can be traced back to

1632-438: A more powerful oxidant than oxygen itself); or the application needs to obtain heat by non-chemical means, such as by means of nuclear reactions . All chemically fueled heat engines emit exhaust gases. The cleanest engines emit water only. Strict zero-emissions generally means zero emissions other than water and water vapour. Only heat engines which combust pure hydrogen (fuel) and pure oxygen (oxidizer) achieve zero-emission by

1728-560: A nuclear power plant uses the heat from the nuclear reaction to produce steam and drive a steam engine, or a gas turbine in a rocket engine may be driven by decomposing hydrogen peroxide . Apart from the different energy source, the engine is often engineered much the same as an internal or external combustion engine. Another group of noncombustive engines includes thermoacoustic heat engines (sometimes called "TA engines") which are thermoacoustic devices that use high-amplitude sound waves to pump heat from one place to another, or conversely use

1824-412: A point farther from the pivot is greater than the velocity of a point near the pivot, forces applied far from the pivot are amplified near the pivot by the associated decrease in speed. If a is the distance from the pivot to the point where the input force is applied and b is the distance to the point where the output force is applied, then a/b is the mechanical advantage of the lever. The fulcrum of

1920-559: A pressure just above atmospheric to drive the piston helped by a partial vacuum. Improving on the design of the 1712 Newcomen steam engine , the Watt steam engine, developed sporadically from 1763 to 1775, was a great step in the development of the steam engine. Offering a dramatic increase in fuel efficiency , James Watt 's design became synonymous with steam engines, due in no small part to his business partner, Matthew Boulton . It enabled rapid development of efficient semi-automated factories on

2016-430: A pressure vessel; the expanding steam drives a piston or a turbine. This principle can be seen in the aeolipile of Hero of Alexandria. This is called an external combustion engine . An automobile engine is called an internal combustion engine because it burns fuel (an exothermic chemical reaction) inside a cylinder and uses the expanding gases to drive a piston . A jet engine uses a turbine to compress air which

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2112-556: A previously unimaginable scale in places where waterpower was not available. Later development led to steam locomotives and great expansion of railway transportation . As for internal combustion piston engines , these were tested in France in 1807 by de Rivaz and independently, by the Niépce brothers . They were theoretically advanced by Carnot in 1824. In 1853–57 Eugenio Barsanti and Felice Matteucci invented and patented an engine using

2208-520: A programmable drum machine , where they could be made to play different rhythms and different drum patterns. During the Renaissance , the dynamics of the Mechanical Powers , as the simple machines were called, began to be studied from the standpoint of how much useful work they could perform, leading eventually to the new concept of mechanical work . In 1586 Flemish engineer Simon Stevin derived

2304-608: A railroad electric locomotive , rather than an electric motor. Some motors are powered by potential or kinetic energy, for example some funiculars , gravity plane and ropeway conveyors have used the energy from moving water or rocks, and some clocks have a weight that falls under gravity. Other forms of potential energy include compressed gases (such as pneumatic motors ), springs ( clockwork motors ) and elastic bands . Historic military siege engines included large catapults , trebuchets , and (to some extent) battering rams were powered by potential energy. A pneumatic motor

2400-555: A return to smaller V-6 and four-cylinder layouts, with as many as five valves per cylinder to improve efficiency. The Bugatti Veyron 16.4 operates with a W16 engine , meaning that two V8 cylinder layouts are positioned next to each other to create the W ;shape sharing the same crankshaft. The largest internal combustion engine ever built is the Wärtsilä-Sulzer RTA96-C , a 14-cylinder, 2-stroke turbocharged diesel engine that

2496-724: A small gasoline engine coupled with an electric motor and with a large battery bank, these are starting to become a popular option because of their environment awareness. Exhaust gas from a spark ignition engine consists of the following: nitrogen 70 to 75% (by volume), water vapor 10 to 12%, carbon dioxide 10 to 13.5%, hydrogen 0.5 to 2%, oxygen 0.2 to 2%, carbon monoxide : 0.1 to 6%, unburnt hydrocarbons and partial oxidation products (e.g. aldehydes ) 0.5 to 1%, nitrogen monoxide 0.01 to 0.4%, nitrous oxide <100 ppm, sulfur dioxide 15 to 60 ppm, traces of other compounds such as fuel additives and lubricants, also halogen and metallic compounds, and other particles. Carbon monoxide

2592-453: A source of water power to provide additional power to watermills and water-raising machines. In the medieval Islamic world , such advances made it possible to mechanize many industrial tasks previously carried out by manual labour . In 1206, al-Jazari employed a crank - conrod system for two of his water-raising machines. A rudimentary steam turbine device was described by Taqi al-Din in 1551 and by Giovanni Branca in 1629. In

2688-408: A specific application of output forces and movement, (iii) a controller with sensors that compare the output to a performance goal and then directs the actuator input, and (iv) an interface to an operator consisting of levers, switches, and displays. This can be seen in Watt's steam engine in which the power is provided by steam expanding to drive the piston. The walking beam, coupler and crank transform

2784-429: A strict definition (in practice, one type of rocket engine). If hydrogen is burnt in combination with air (all airbreathing engines), a side reaction occurs between atmospheric oxygen and atmospheric nitrogen resulting in small emissions of NO x . If a hydrocarbon (such as alcohol or gasoline) is burnt as fuel, CO 2 , a greenhouse gas , is emitted. Hydrogen and oxygen from air can be reacted into water by

2880-646: A system of mechanisms that shape the actuator input to achieve a specific application of output forces and movement. They can also include computers and sensors that monitor performance and plan movement, often called mechanical systems . Renaissance natural philosophers identified six simple machines which were the elementary devices that put a load into motion, and calculated the ratio of output force to input force, known today as mechanical advantage . Modern machines are complex systems that consist of structural elements, mechanisms and control components and include interfaces for convenient use. Examples include:

2976-431: A torque include the familiar automobile gasoline and diesel engines, as well as turboshafts . Examples of engines which produce thrust include turbofans and rockets . When the internal combustion engine was invented, the term motor was initially used to distinguish it from the steam engine—which was in wide use at the time, powering locomotives and other vehicles such as steam rollers . The term motor derives from

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3072-550: A water-powered mill was built in Kaberia of the kingdom of Mithridates during the 1st century BC. Use of water wheels in mills spread throughout the Roman Empire over the next few centuries. Some were quite complex, with aqueducts , dams , and sluices to maintain and channel the water, along with systems of gears , or toothed-wheels made of wood and metal to regulate the speed of rotation. More sophisticated small devices, such as

3168-403: A wide range of vehicles , such as trains , automobiles , boats and airplanes ; appliances in the home and office, including computers, building air handling and water handling systems ; as well as farm machinery , machine tools and factory automation systems and robots . The English word machine comes through Middle French from Latin machina , which in turn derives from

3264-416: Is a machine that converts potential energy in the form of compressed air into mechanical work . Pneumatic motors generally convert the compressed air to mechanical work through either linear or rotary motion. Linear motion can come from either a diaphragm or piston actuator, while rotary motion is supplied by either a vane type air motor or piston air motor. Pneumatic motors have found widespread success in

3360-436: Is a physical system that uses power to apply forces and control movement to perform an action. The term is commonly applied to artificial devices, such as those employing engines or motors, but also to natural biological macromolecules, such as molecular machines . Machines can be driven by animals and people , by natural forces such as wind and water , and by chemical , thermal , or electrical power, and include

3456-410: Is burned with fuel so that it expands through a nozzle to provide thrust to an aircraft , and so is also an "internal combustion engine." Power plant: The heat from coal and natural gas combustion in a boiler generates steam that drives a steam turbine to rotate an electric generator . A nuclear power plant uses heat from a nuclear reactor to generate steam and electric power . This power

3552-423: Is called the cam (also see cam shaft ) and the link that is driven through the direct contact of their surfaces is called the follower. The shape of the contacting surfaces of the cam and follower determines the movement of the mechanism. A linkage is a collection of links connected by joints. Generally, the links are the structural elements and the joints allow movement. Perhaps the single most useful example

3648-603: Is distributed through a network of transmission lines for industrial and individual use. Motors: Electric motors use either AC or DC electric current to generate rotational movement. Electric servomotors are the actuators for mechanical systems ranging from robotic systems to modern aircraft . Fluid Power: Hydraulic and pneumatic systems use electrically driven pumps to drive water or air respectively into cylinders to power linear movement . Electrochemical: Chemicals and materials can also be sources of power. They may chemically deplete or need re-charging, as

3744-534: Is highly toxic, and can cause carbon monoxide poisoning , so it is important to avoid any build-up of the gas in a confined space. Catalytic converters can reduce toxic emissions, but not eliminate them. Also, resulting greenhouse gas emissions, chiefly carbon dioxide , from the widespread use of engines in the modern industrialized world is contributing to the global greenhouse effect – a primary concern regarding global warming . Some engines convert heat from noncombustive processes into mechanical work, for example

3840-401: Is made by chipping stone, generally flint, to form a bifacial edge, or wedge . A wedge is a simple machine that transforms lateral force and movement of the tool into a transverse splitting force and movement of the workpiece. The available power is limited by the effort of the person using the tool, but because power is the product of force and movement, the wedge amplifies the force by reducing

3936-710: Is not always practical. Electric motors are ubiquitous, being found in applications as diverse as industrial fans, blowers and pumps, machine tools, household appliances, power tools , and disk drives . They may be powered by direct current (for example a battery powered portable device or motor vehicle), or by alternating current from a central electrical distribution grid. The smallest motors may be found in electric wristwatches. Medium-size motors of highly standardized dimensions and characteristics provide convenient mechanical power for industrial uses. The very largest electric motors are used for propulsion of large ships, and for such purposes as pipeline compressors, with ratings in

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4032-428: Is reached with a coolant temperature of around 110 °C (230 °F). Earlier automobile engine development produced a much larger range of engines than is in common use today. Engines have ranged from 1- to 16-cylinder designs with corresponding differences in overall size, weight, engine displacement , and cylinder bores . Four cylinders and power ratings from 19 to 120 hp (14 to 90 kW) were followed in

4128-420: Is the case with batteries , or they may produce power without changing their state, which is the case for solar cells and thermoelectric generators . All of these, however, still require their energy to come from elsewhere. With batteries, it is the already existing chemical potential energy inside. In solar cells and thermoelectrics, the energy source is light and heat respectively. The mechanism of

4224-421: Is the planar four-bar linkage . However, there are many more special linkages: A planar mechanism is a mechanical system that is constrained so the trajectories of points in all the bodies of the system lie on planes parallel to a ground plane. The rotational axes of hinged joints that connect the bodies in the system are perpendicular to this ground plane. A spherical mechanism is a mechanical system in which

4320-534: Is then cooled, compressed and reused (closed cycle), or (less commonly) dumped, and cool fluid pulled in (open cycle air engine). " Combustion " refers to burning fuel with an oxidizer , to supply the heat. Engines of similar (or even identical) configuration and operation may use a supply of heat from other sources such as nuclear, solar, geothermal or exothermic reactions not involving combustion; but are not then strictly classed as external combustion engines, but as external thermal engines. The working fluid can be

4416-693: The Antikythera Mechanism used complex trains of gears and dials to act as calendars or predict astronomical events. In a poem by Ausonius in the 4th century AD, he mentions a stone-cutting saw powered by water. Hero of Alexandria is credited with many such wind and steam powered machines in the 1st century AD, including the Aeolipile and the vending machine , often these machines were associated with worship, such as animated altars and automated temple doors. Medieval Muslim engineers employed gears in mills and water-raising machines, and used dams as

4512-510: The Antikythera mechanism of Greece and the south-pointing chariot of China . Illustrations by the renaissance scientist Georgius Agricola show gear trains with cylindrical teeth. The implementation of the involute tooth yielded a standard gear design that provides a constant speed ratio. Some important features of gears and gear trains are: A cam and follower is formed by the direct contact of two specially shaped links. The driving link

4608-509: The Greek ( Doric μαχανά makhana , Ionic μηχανή mekhane 'contrivance, machine, engine', a derivation from μῆχος mekhos 'means, expedient, remedy' ). The word mechanical (Greek: μηχανικός ) comes from the same Greek roots. A wider meaning of 'fabric, structure' is found in classical Latin, but not in Greek usage. This meaning is found in late medieval French, and is adopted from

4704-565: The Twelfth Dynasty (1991–1802 BC). The screw , the last of the simple machines to be invented, first appeared in Mesopotamia during the Neo-Assyrian period (911–609) BC. The Egyptian pyramids were built using three of the six simple machines, the inclined plane, the wedge, and the lever. Three of the simple machines were studied and described by Greek philosopher Archimedes around

4800-649: The Volkswagen Beetle , the Citroën 2CV , some Porsche and Subaru cars, many BMW and Honda motorcycles . Opposed four- and six-cylinder engines continue to be used as a power source in small, propeller-driven aircraft . The continued use of internal combustion engines in automobiles is partly due to the improvement of engine control systems, such as on-board computers providing engine management processes, and electronically controlled fuel injection. Forced air induction by turbocharging and supercharging have increased

4896-407: The club and oar (examples of the lever ), are prehistoric . More complex engines using human power , animal power , water power , wind power and even steam power date back to antiquity. Human power was focused by the use of simple engines, such as the capstan , windlass or treadmill , and with ropes , pulleys , and block and tackle arrangements; this power was transmitted usually with

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4992-733: The combustion of a fuel causes rapid pressurisation of the gaseous combustion products in the combustion chamber, causing them to expand and drive a piston , which turns a crankshaft . Unlike internal combustion engines, a reaction engine (such as a jet engine ) produces thrust by expelling reaction mass , in accordance with Newton's third law of motion . Apart from heat engines, electric motors convert electrical energy into mechanical motion, pneumatic motors use compressed air , and clockwork motors in wind-up toys use elastic energy . In biological systems, molecular motors , like myosins in muscles , use chemical energy to create forces and ultimately motion (a chemical engine, but not

5088-491: The lever , pulley and screw as simple machines . By the time of the Renaissance this list increased to include the wheel and axle , wedge and inclined plane . The modern approach to characterizing machines focusses on the components that allow movement, known as joints . Wedge (hand axe): Perhaps the first example of a device designed to manage power is the hand axe , also called biface and Olorgesailie . A hand axe

5184-399: The oxygen in atmospheric air to oxidise ('burn') the fuel, rather than carrying an oxidiser , as in a rocket . Theoretically, this should result in a better specific impulse than for rocket engines. A continuous stream of air flows through the air-breathing engine. This air is compressed, mixed with fuel, ignited and expelled as the exhaust gas . In reaction engines , the majority of

5280-429: The pistons or turbine blades or a nozzle , and by moving it over a distance, generates mechanical work . An external combustion engine (EC engine) is a heat engine where an internal working fluid is heated by combustion of an external source, through the engine wall or a heat exchanger . The fluid then, by expanding and acting on the mechanism of the engine produces motion and usable work . The fluid

5376-467: The 13th century, the solid rocket motor was invented in China. Driven by gunpowder, this simplest form of internal combustion engine was unable to deliver sustained power, but was useful for propelling weaponry at high speeds towards enemies in battle and for fireworks . After invention, this innovation spread throughout Europe. The Watt steam engine was the first type of steam engine to make use of steam at

5472-516: The 3rd century BC: the lever, pulley and screw. Archimedes discovered the principle of mechanical advantage in the lever. Later Greek philosophers defined the classic five simple machines (excluding the inclined plane) and were able to roughly calculate their mechanical advantage. Hero of Alexandria ( c.  10 –75 AD) in his work Mechanics lists five mechanisms that can "set a load in motion"; lever, windlass , pulley, wedge, and screw, and describes their fabrication and uses. However,

5568-496: The Earth's gravitational field as exploited in hydroelectric power generation ), heat energy (e.g. geothermal ), chemical energy , electric potential and nuclear energy (from nuclear fission or nuclear fusion ). Many of these processes generate heat as an intermediate energy form; thus heat engines have special importance. Some natural processes, such as atmospheric convection cells convert environmental heat into motion (e.g. in

5664-547: The French into English in the mid-16th century. In the 17th century, the word machine could also mean a scheme or plot, a meaning now expressed by the derived machination . The modern meaning develops out of specialized application of the term to stage engines used in theater and to military siege engines , both in the late 16th and early 17th centuries. The OED traces the formal, modern meaning to John Harris ' Lexicon Technicum (1704), which has: The word engine used as

5760-606: The Greeks' understanding was limited to statics (the balance of forces) and did not include dynamics (the tradeoff between force and distance) or the concept of work . The earliest practical wind-powered machines, the windmill and wind pump , first appeared in the Muslim world during the Islamic Golden Age , in what are now Iran, Afghanistan, and Pakistan, by the 9th century AD. The earliest practical steam-powered machine

5856-517: The Latin verb moto which means 'to set in motion', or 'maintain motion'. Thus a motor is a device that imparts motion. Motor and engine are interchangeable in standard English. In some engineering jargons, the two words have different meanings, in which engine is a device that burns or otherwise consumes fuel, changing its chemical composition, and a motor is a device driven by electricity , air , or hydraulic pressure, which does not change

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5952-524: The Muslim world. A music sequencer , a programmable musical instrument , was the earliest type of programmable machine. The first music sequencer was an automated flute player invented by the Banu Musa brothers, described in their Book of Ingenious Devices , in the 9th century. In 1206, Al-Jazari invented programmable automata / robots . He described four automaton musicians, including drummers operated by

6048-409: The axle of a wheel. However, the wheel forms a lever that magnifies the pulling force so that it overcomes the frictional resistance in the bearing. The classification of simple machines to provide a strategy for the design of new machines was developed by Franz Reuleaux , who collected and studied over 800 elementary machines. He recognized that the classical simple machines can be separated into

6144-519: The bodies in the system form lines in space that do not intersect and have distinct common normals. A flexure mechanism consists of a series of rigid bodies connected by compliant elements (also known as flexure joints) that is designed to produce a geometrically well-defined motion upon application of a force. engine An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy . Available energy sources include potential energy (e.g. energy of

6240-411: The bodies move in a way that the trajectories of points in the system lie on concentric spheres. The rotational axes of hinged joints that connect the bodies in the system pass through the center of these circle. A spatial mechanism is a mechanical system that has at least one body that moves in a way that its point trajectories are general space curves. The rotational axes of hinged joints that connect

6336-436: The chemical composition of its energy source. However, rocketry uses the term rocket motor , even though they consume fuel. A heat engine may also serve as a prime mover —a component that transforms the flow or changes in pressure of a fluid into mechanical energy . An automobile powered by an internal combustion engine may make use of various motors and pumps, but ultimately all such devices derive their power from

6432-447: The combustion energy (heat) exits the engine as exhaust gas, which provides thrust directly. Typical air-breathing engines include: The operation of engines typically has a negative impact upon air quality and ambient sound levels . There has been a growing emphasis on the pollution producing features of automotive power systems. This has created new interest in alternate power sources and internal-combustion engine refinements. Though

6528-571: The double acting steam engine practical. The Boulton and Watt steam engine and later designs powered steam locomotives , steam ships , and factories . The Industrial Revolution was a period from 1750 to 1850 where changes in agriculture, manufacturing, mining, transportation, and technology had a profound effect on the social, economic and cultural conditions of the times. It began in the United Kingdom , then subsequently spread throughout Western Europe , North America , Japan , and eventually

6624-489: The efficiency of a motor is raised by even a few percentage points, the savings, in kilowatt hours (and therefore in cost), are enormous. The electrical energy efficiency of a typical industrial induction motor can be improved by: 1) reducing the electrical losses in the stator windings (e.g., by increasing the cross-sectional area of the conductor , improving the winding technique, and using materials with higher electrical conductivities , such as copper ), 2) reducing

6720-496: The electrical losses in the rotor coil or casting (e.g., by using materials with higher electrical conductivities, such as copper), 3) reducing magnetic losses by using better quality magnetic steel , 4) improving the aerodynamics of motors to reduce mechanical windage losses, 5) improving bearings to reduce friction losses , and 6) minimizing manufacturing tolerances . For further discussion on this subject, see Premium efficiency ). By convention, electric engine refers to

6816-404: The engine. Another way of looking at it is that a motor receives power from an external source, and then converts it into mechanical energy, while an engine creates power from pressure (derived directly from the explosive force of combustion or other chemical reaction, or secondarily from the action of some such force on other substances such as air, water, or steam). Simple machines , such as

6912-636: The first half of the 20th century, a trend of increasing engine power occurred, particularly in the U.S. models. Design changes incorporated all known methods of increasing engine capacity, including increasing the pressure in the cylinders to improve efficiency, increasing the size of the engine, and increasing the rate at which the engine produces work. The higher forces and pressures created by these changes created engine vibration and size problems that led to stiffer, more compact engines with V and opposed cylinder layouts replacing longer straight-line arrangements. Optimal combustion efficiency in passenger vehicles

7008-674: The forces multiplied and the speed reduced . These were used in cranes and aboard ships in Ancient Greece , as well as in mines , water pumps and siege engines in Ancient Rome . The writers of those times, including Vitruvius , Frontinus and Pliny the Elder , treat these engines as commonplace, so their invention may be more ancient. By the 1st century AD, cattle and horses were used in mills , driving machines similar to those powered by humans in earlier times. According to Strabo ,

7104-403: The form of rising air currents). Mechanical energy is of particular importance in transportation , but also plays a role in many industrial processes such as cutting, grinding, crushing, and mixing. Mechanical heat engines convert heat into work via various thermodynamic processes. The internal combustion engine is perhaps the most common example of a mechanical heat engine in which heat from

7200-524: The free-piston principle that was possibly the first 4-cycle engine. The invention of an internal combustion engine which was later commercially successful was made during 1860 by Etienne Lenoir . In 1877, the Otto cycle was capable of giving a far higher power-to-weight ratio than steam engines and worked much better for many transportation applications such as cars and aircraft. The first commercially successful automobile, created by Karl Benz , added to

7296-411: The heat of a combustion process. The internal combustion engine is an engine in which the combustion of a fuel (generally, fossil fuel ) occurs with an oxidizer (usually air) in a combustion chamber . In an internal combustion engine the expansion of the high temperature and high pressure gases, which are produced by the combustion, directly applies force to components of the engine, such as

7392-518: The interest in light and powerful engines. The lightweight gasoline internal combustion engine, operating on a four-stroke Otto cycle, has been the most successful for light automobiles, while the thermally more-efficient Diesel engine is used for trucks and buses. However, in recent years, turbocharged Diesel engines have become increasingly popular in automobiles, especially outside of the United States, even for quite small cars. In 1896, Karl Benz

7488-417: The lever, pulley and wheel and axle that are formed by a body rotating about a hinge, and the inclined plane, wedge and screw that are similarly a block sliding on a flat surface. Simple machines are elementary examples of kinematic chains or linkages that are used to model mechanical systems ranging from the steam engine to robot manipulators. The bearings that form the fulcrum of a lever and that allow

7584-529: The linear movement of the piston into rotation of the output pulley. Finally, the pulley rotation drives the flyball governor which controls the valve for the steam input to the piston cylinder. The adjective "mechanical" refers to skill in the practical application of an art or science, as well as relating to or caused by movement, physical forces, properties or agents such as is dealt with by mechanics . Similarly Merriam-Webster Dictionary defines "mechanical" as relating to machinery or tools. Power flow through

7680-751: The mechanical advantage of the inclined plane, and it was included with the other simple machines. The complete dynamic theory of simple machines was worked out by Italian scientist Galileo Galilei in 1600 in Le Meccaniche ("On Mechanics"). He was the first to understand that simple machines do not create energy , they merely transform it. The classic rules of sliding friction in machines were discovered by Leonardo da Vinci (1452–1519), but remained unpublished in his notebooks. They were rediscovered by Guillaume Amontons (1699) and were further developed by Charles-Augustin de Coulomb (1785). James Watt patented his parallel motion linkage in 1782, which made

7776-408: The movement. This amplification, or mechanical advantage is the ratio of the input speed to output speed. For a wedge this is given by 1/tanα, where α is the tip angle. The faces of a wedge are modeled as straight lines to form a sliding or prismatic joint . Lever: The lever is another important and simple device for managing power. This is a body that pivots on a fulcrum. Because the velocity of

7872-419: The output of one crank to the input of another. Additional links can be attached to form a six-bar linkage or in series to form a robot. A mechanical system manages power to accomplish a task that involves forces and movement. Modern machines are systems consisting of (i) a power source and actuators that generate forces and movement, (ii) a system of mechanisms that shape the actuator input to achieve

7968-645: The power output of smaller displacement engines that are lighter in weight and more fuel-efficient at normal cruise power.. Similar changes have been applied to smaller Diesel engines, giving them almost the same performance characteristics as gasoline engines. This is especially evident with the popularity of smaller diesel engine-propelled cars in Europe. Diesel engines produce lower hydrocarbon and CO 2 emissions, but greater particulate and NO x pollution, than gasoline engines. Diesel engines are also 40% more fuel efficient than comparable gasoline engines. In

8064-403: The primary elements of a machine. Starting with four types of joints, the rotary joint, sliding joint, cam joint and gear joint, and related connections such as cables and belts, it is possible to understand a machine as an assembly of solid parts that connect these joints called a mechanism . Two levers, or cranks, are combined into a planar four-bar linkage by attaching a link that connects

8160-504: The required operations may be confined to only a small cell and thus avoiding the need for transportation of in-process parts. Group technology is an approach in which similar parts are identified and grouped together in order to take advantage of the similarities in design and production. Similarities among parts permit them to be classified into part families. The advantage of GT can be divided into three groups: Disadvantages of GT Manufacturing : Machineries A machine

8256-467: The rest of the world. Starting in the later part of the 18th century, there began a transition in parts of Great Britain 's previously manual labour and draft-animal-based economy towards machine-based manufacturing. It started with the mechanisation of the textile industries, the development of iron-making techniques and the increased use of refined coal . The idea that a machine can be decomposed into simple movable elements led Archimedes to define

8352-442: The thousands of kilowatts . Electric motors may be classified by the source of electric power, by their internal construction, and by their application. The physical principle of production of mechanical force by the interactions of an electric current and a magnetic field was known as early as 1821. Electric motors of increasing efficiency were constructed throughout the 19th century, but commercial exploitation of electric motors on

8448-399: The wheel and axle and pulleys to rotate are examples of a kinematic pair called a hinged joint. Similarly, the flat surface of an inclined plane and wedge are examples of the kinematic pair called a sliding joint. The screw is usually identified as its own kinematic pair called a helical joint. This realization shows that it is the joints, or the connections that provide movement, that are

8544-675: Was a steam jack driven by a steam turbine , described in 1551 by Taqi ad-Din Muhammad ibn Ma'ruf in Ottoman Egypt . The cotton gin was invented in India by the 6th century AD, and the spinning wheel was invented in the Islamic world by the early 11th century, both of which were fundamental to the growth of the cotton industry . The spinning wheel was also a precursor to the spinning jenny . The earliest programmable machines were developed in

8640-613: Was applied to milling grain, and powering lumber, machining and textile operations . Modern water turbines use water flowing through a dam to drive an electric generator . Windmill: Early windmills captured wind power to generate rotary motion for milling operations. Modern wind turbines also drives a generator. This electricity in turn is used to drive motors forming the actuators of mechanical systems. Engine: The word engine derives from "ingenuity" and originally referred to contrivances that may or may not be physical devices. A steam engine uses heat to boil water contained in

8736-517: Was designed to power the Emma Mærsk , the largest container ship in the world when launched in 2006. This engine has a mass of 2,300 tonnes, and when running at 102 rpm (1.7 Hz) produces over 80 MW, and can use up to 250 tonnes of fuel per day. An engine can be put into a category according to two criteria: the form of energy it accepts in order to create motion, and the type of motion it outputs. Combustion engines are heat engines driven by

8832-436: Was granted a patent for his design of the first engine with horizontally opposed pistons. His design created an engine in which the corresponding pistons move in horizontal cylinders and reach top dead center simultaneously, thus automatically balancing each other with respect to their individual momentum. Engines of this design are often referred to as “flat” or “boxer” engines due to their shape and low profile. They were used in

8928-463: Was merely a water pump, with the engine being transported to the fire by horses. In modern usage, the term engine typically describes devices, like steam engines and internal combustion engines, that burn or otherwise consume fuel to perform mechanical work by exerting a torque or linear force (usually in the form of thrust ). Devices converting heat energy into motion are commonly referred to simply as engines . Examples of engines which exert

9024-464: Was often treated as a military secret. The word gin , as in cotton gin , is short for engine . Most mechanical devices invented during the Industrial Revolution were described as engines—the steam engine being a notable example. However, the original steam engines, such as those by Thomas Savery , were not mechanical engines but pumps. In this manner, a fire engine in its original form

9120-451: Was the inclined plane (ramp), which has been used since prehistoric times to move heavy objects. The other four simple machines were invented in the ancient Near East . The wheel , along with the wheel and axle mechanism, was invented in Mesopotamia (modern Iraq) during the 5th millennium BC. The lever mechanism first appeared around 5,000 years ago in the Near East , where it

9216-485: Was used in a simple balance scale , and to move large objects in ancient Egyptian technology . The lever was also used in the shadoof water-lifting device, the first crane machine, which appeared in Mesopotamia c.  3000 BC , and then in ancient Egyptian technology c.  2000 BC . The earliest evidence of pulleys date back to Mesopotamia in the early 2nd millennium BC, and ancient Egypt during

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