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52-530: Daicel Corporation ( 株式会社ダイセル , Kabushiki gaisha Daiseru ) is a chemical company based in Japan. It operates business in celluloid technologies, organic chemicals, high-performance chemicals, polymers and pyrotechnic devices. The company's products include cellulose acetate , tow for cigarette filters, high-performance chemicals, engineering plastics like liquid crystal polymers (LPCs) , resin compounds, and automotive airbag inflators . The company formed under

104-451: A chemical works in partnership with Thomas Abbott. Here he began to manufacture chemical products such as hydrochloric and acetic acids and turpentine , adding prussiate of potash a few years later. Sodium carbonate , also known as soda ash, is an effective industrial alkali . The manufacture of sodium carbonate from common salt was first developed in France in the 1790s and known as

156-671: A modern chemical process invented by William Hough Watson that used glycerin and vegetable oils . By the 1920s, chemical firms consolidated into large conglomerates ; IG Farben in Germany, Rhône-Poulenc in France and Imperial Chemical Industries in Britain. Dupont became a major chemicals firm in the early 20th century in America. Polymers and plastics such as polyethylene , polypropylene , polyvinyl chloride , polyethylene terephthalate , polystyrene and polycarbonate comprise about 80% of

208-558: A plant in Charleroi Belgium. In 1874, they expanded into a larger plant in Nancy , France. The new process proved more economical and less polluting than the Leblanc method, and its use spread. In the same year, Ludwig Mond visited Solvay to acquire the rights to use his process, and he and John Brunner formed Brunner, Mond & Co. , and built a Solvay plant at Winnington , England. Mond

260-630: A site separate from the production plant(s). The scale of chemical manufacturing tends to be organized from largest in volume ( petrochemicals and commodity chemicals ), to specialty chemicals , and the smallest, fine chemicals . The petrochemical and commodity chemical manufacturing units are on the whole single product continuous processing plants. Not all petrochemical or commodity chemical materials are made in one single location, but groups of related materials often are to induce industrial symbiosis as well as material, energy and utility efficiency and other economies of scale . Those chemicals made on

312-501: A substitute in iron pyrites which was introduced as the raw material for the manufacture of sulphuric acid . Muspratt had been one of the original subscribers to the St Helens and Runcorn Gap Railway in 1833 when he purchased 15 shares at £100 each. In 1819 he married Julia Josephine Connor with whom he had ten children, three of whom died in infancy. He built a house, Seaforth Hall on dunes at Seaforth . In 1825 he helped to found

364-579: A wide variety of solid, liquid, and gaseous materials. Most of these products serve to manufacture other items, although a smaller number go directly to consumers. Solvents , pesticides , lye , washing soda , and portland cement provide a few examples of products used by consumers. The industry includes manufacturers of inorganic - and organic -industrial chemicals, ceramic products, petrochemicals, agrochemicals, polymers and rubber (elastomers), oleochemicals (oils, fats, and waxes), explosives, fragrances and flavors. Examples of these products are shown in

416-423: Is a list of the top 25 chemical companies by chemical sales in 2015. (Note: Chemical sales represent only a portion of total sales for some companies.) Top chemical companies by chemical sales in 2015. [REDACTED] London , United Kingdom From the perspective of chemical engineers, the chemical industry involves the use of chemical processes such as chemical reactions and refining methods to produce

468-600: The Bonnington Chemical Works in Edinburgh to make naphtha , pitch oil (later called creosote ), pitch , lampblack ( carbon black ) and sal ammoniac ( ammonium chloride ). Ammonium sulphate fertiliser, asphalt road surfacing , coke oil and coke were later added to the product line. The late 19th century saw an explosion in both the quantity of production and the variety of chemicals that were manufactured. Large chemical industries arose in Germany and later in

520-453: The Leblanc process . Muspratt was attracted towards manufacturing it, but could not raise the capital for the relatively expensive Leblanc plant and also considered that Dublin was not a suitable location for this. He perceived Merseyside as better because of the neighbouring coal fields, the proximity to the salt district of Cheshire, and the proximity to glassmaking industry. The glassmakers were

572-572: The Peninsular War . He followed the British army on foot into the interior, was laid up with fever at Madrid , and, narrowly escaping capture by the French, succeeded in making his way to Lisbon where he joined the navy. After taking part in the blockade of Brest he deserted because of the harshness of the discipline. Returning to Dublin in about 1814, he came into an inheritance and in 1818 established

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624-451: The first pieces of environmental legislation to be passed in 1863. This provided for close inspection of the factories and imposed heavy fines on those exceeding the limits on pollution. Methods were devised to make useful byproducts from the alkali. The Solvay process was developed by the Belgian industrial chemist Ernest Solvay in 1861. In 1864, Solvay and his brother Alfred constructed

676-791: The $ 546 billion global specialty chemical market was 33% Paints, Coating and Surface Treatments, 27% Advanced Polymer, 14% Adhesives and Sealants, 13% additives, and 13% pigments and inks. Speciality chemicals are sold as effect or performance chemicals. Sometimes they are mixtures of formulations, unlike " fine chemicals ," which are almost always single-molecule products. Consumer products include direct product sales of chemicals such as soaps , detergents , and cosmetics . Typical growth rates are 0.8 to 1.0 times GDP. Consumers rarely come into contact with basic chemicals. Polymers and specialty chemicals are materials that they encounter everywhere daily. Examples are plastics, cleaning materials, cosmetics, paints & coatings, electronics, automobiles and

728-502: The 1830s he had experimented in producing sodium carbonate alkali by the ammonia-soda process but was unsuccessful. In 1834–1835, in conjunction with Charles Tennant , he purchased sulphur mines in Sicily , to provide the raw material for the sulphuric acid needed for the Leblanc process. However, when the Neapolitan government imposed a prohibitive duty on sulphur, Muspratt found

780-540: The 1840s. The first synthetic dye was discovered by William Henry Perkin in London . He partly transformed aniline into a crude mixture which, when extracted with alcohol, produced a substance with an intense purple colour. He also developed the first synthetic perfumes. German industry quickly began to dominate the field of synthetic dyes. The three major firms BASF , Bayer , and Hoechst produced several hundred different dyes. By 1913, German industries produced almost 90% of

832-576: The EU and U.S. chemical companies are the world's largest producers. Sales of the chemical business can be divided into a few broad categories, including basic chemicals (about 35% - 37% of dollar output), life sciences (30%), specialty chemicals (20% - 25%) and consumer products (about 10%). Basic chemicals, or "commodity chemicals" are a broad chemical category including polymers, bulk petrochemicals and intermediates, other derivatives and basic industrials, inorganic chemicals , and fertilizers . Polymers are

884-518: The European Chemical industry saw its sales increase from 295 billion Euros to 539 billion Euros, a picture of constant growth. Despite this, the European industry's share of the world chemical market has fallen from 36% to 20%. This has resulted from the huge increase in production and sales in emerging markets like India and China. The data suggest that 95% of this impact is from China alone. In 2012

936-784: The Food and Drug Administration. Pesticides, also called "crop protection chemicals", are about 10% of this category and include herbicides , insecticides , and fungicides . Specialty chemicals are a category of relatively high-valued, rapidly growing chemicals with diverse end product markets. Typical growth rates are one to three times GDP with prices over a dollar per pound. They are generally characterized by their innovative aspects. Products are sold for what they can do rather than for what chemicals they contain. Products include electronic chemicals, industrial gases , adhesives and sealants as well as coatings, industrial and institutional cleaning chemicals, and catalysts. In 2012, excluding fine chemicals,

988-458: The Table below. Related industries include petroleum , glass , paint , ink , sealant , adhesive , pharmaceuticals and food processing . Chemical processes such as chemical reactions operate in chemical plants to form new substances in various types of reaction vessels. In many cases, the reactions take place in special corrosion-resistant equipment at elevated temperatures and pressures with

1040-561: The U.S. there are 170 major chemical companies. They operate internationally with more than 2,800 facilities outside the U.S. and 1,700 foreign subsidiaries or affiliates operating. The U.S. chemical output is $ 750 billion a year. The U.S. industry records large trade surpluses and employs more than a million people in the United States alone. The chemical industry is also the second largest consumer of energy in manufacturing and spends over $ 5 billion annually on pollution abatement. In Europe,

1092-465: The United States. Production of artificial manufactured fertilizer for agriculture was pioneered by Sir John Lawes at his purpose-built Rothamsted Research facility. In the 1840s he established large works near London for the manufacture of superphosphate of lime . Processes for the vulcanization of rubber were patented by Charles Goodyear in the United States and Thomas Hancock in England in

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1144-465: The chemical industry including chemical engineers, chemists and lab technicians. Although chemicals were made and used throughout history, the birth of the heavy chemical industry (production of chemicals in large quantities for a variety of uses) coincided with the beginnings of the Industrial Revolution . One of the first chemicals to be produced in large amounts through industrial processes

1196-440: The chemical, plastics, and rubber sectors are among the largest industrial sectors. Together they generate about 3.2 million jobs in more than 60,000 companies. Since 2000 the chemical sector alone has represented 2/3 of the entire manufacturing trade surplus of the EU. In 2012, the chemical sector accounted for 12% of the EU manufacturing industry's added value. Europe remains the world's biggest chemical trading region with 43% of

1248-541: The clustering and integration mentioned above, some 50% of the United Kingdom's petrochemical and commodity chemicals are produced by the Northeast of England Process Industry Cluster on Teesside . Specialty chemical and fine chemical manufacturing are mostly made in discrete batch processes. These manufacturers are often found in similar locations but in many cases, they are to be found in multi-sector business parks. In

1300-870: The consumer. Annually the American Chemistry Council tabulates the US production volume of the top 100 chemicals. In 2000, the aggregate production volume of the top 100 chemicals totaled 502 million tons, up from 397 million tons in 1990. Inorganic chemicals tend to be the largest volume but much smaller in dollar revenue due to their low prices. The top 11 of the 100 chemicals in 2000 were sulfuric acid (44 million tons), nitrogen (34), ethylene (28), oxygen (27), lime (22), ammonia (17), propylene (16), polyethylene (15), chlorine (13), phosphoric acid (13) and diammonium phosphates (12). The largest chemical producers today are global companies with international operations and plants in numerous countries. Below

1352-506: The creation of the first great chemical industrial enterprise. His powder was made by reacting chlorine with dry slaked lime and proved to be a cheap and successful product. He opened the St Rollox Chemical Works , north of Glasgow , and production went from just 52 tons in 1799 to almost 10,000 tons just five years later. Soda ash was used since ancient times in the production of glass , textile , soap , and paper , and

1404-749: The data from the European Chemical Industry Council shows that five European countries account for 71% of the EU's chemicals sales. These are Germany, France, the United Kingdom, Italy and the Netherlands. The chemical industry has seen growth in China, India, Korea, the Middle East, South East Asia, Nigeria and Brazil. The growth is driven by changes in feedstock availability and price, labor and energy costs, differential rates of economic growth and environmental pressures. Just as companies emerge as

1456-546: The dollar output of the chemistry business) include differentiated chemical and biological substances, pharmaceuticals , diagnostics, animal health products , vitamins , and pesticides . While much smaller in volume than other chemical sectors, their products tend to have high prices - over ten dollars per pound - growth rates of 1.5 to 6 times GDP , and research and development spending at 15 to 25% of sales. Life science products are usually produced with high specifications and are closely scrutinized by government agencies such as

1508-414: The industry's output worldwide. Chemicals are used in many different consumer goods, and are also used in many different sectors. This includes agriculture manufacturing, construction, and service industries. Major industrial customers include rubber and plastic products, textiles , apparel, petroleum refining, pulp and paper , and primary metals. Chemicals are nearly a $ 5 trillion global enterprise, and

1560-409: The largest chemical production centres anywhere. By the 1870s, the British soda output of 200,000 tons annually exceeded that of all other nations in the world combined. These huge factories began to produce a greater diversity of chemicals as the Industrial Revolution matured. Originally, large quantities of alkaline waste were vented into the environment from the production of soda, provoking one of

1612-667: The largest of scales are made in a few manufacturing locations around the world, for example in Texas and Louisiana along the Gulf Coast of the United States , on Teesside ( United Kingdom ), and in Rotterdam in the Netherlands . The large-scale manufacturing locations often have clusters of manufacturing units that share utilities and large-scale infrastructure such as power stations , port facilities , and road and rail terminals. To demonstrate

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1664-697: The largest revenue segment and includes all categories of plastics and human-made fibers. The major markets for plastics are packaging , followed by home construction, containers, appliances, pipe, transportation, toys, and games. Principal raw materials for polymers are bulk petrochemicals like ethylene, propylene and benzene. Petrochemicals and intermediate chemicals are primarily made from liquefied petroleum gas (LPG), natural gas and crude oil fractions. Large volume products include ethylene , propylene , benzene , toluene , xylenes , methanol , vinyl chloride monomer (VCM), styrene , butadiene , and ethylene oxide . These basic or commodity chemicals are

1716-450: The main producers of the chemical industry, we can also look on a more global scale at how industrialized countries rank, with regard to the billions of dollars worth of production a country or region could export. Though the business of chemistry is worldwide in scope, the bulk of the world's $ 3.7 trillion chemical output is accounted for by only a handful of industrialized nations. The United States alone produced $ 689 billion, 18.6 percent of

1768-448: The main prospective customer base for the sodium carbonate alkali. In 1822 he went to Liverpool and took a lease of an abandoned glass-works on the bank of the Leeds and Liverpool Canal . Though already determined to work the Leblanc process, he did not immediately possess the capital for it, and he therefore continued the production of prussiate of potash, which was profitable, and plough

1820-423: The manufacture of sulfuric acid. In the early 18th century, cloth was bleached by treating it with stale urine or sour milk and exposing it to sunlight for long periods of time, which created a severe bottleneck in production. Sulfuric acid began to be used as a more efficient agent as well as lime by the middle of the century, but it was the discovery of bleaching powder by Charles Tennant that spurred

1872-606: The materials used in home construction. These specialty products are marketed by chemical companies to the downstream manufacturing industries as pesticides , specialty polymers , electronic chemicals, surfactants , construction chemicals, Industrial Cleaners, flavours and fragrances , specialty coatings, printing inks, water-soluble polymers, food additives , paper chemicals , oil field chemicals, plastic adhesives, adhesives and sealants , cosmetic chemicals , water management chemicals , catalysts , and textile chemicals. Chemical companies rarely supply these products directly to

1924-603: The name of Dainippon Celluloid Company from a 1919 merger of eight regional celluloid manufacturers and changed its name to the present one in 1966. Its first subsidiary, Fuji Photo Film , was set up in 1934 to produce nitrocellulose film. Eventually this company became Fujifilm . As of early 2020, Daicel owned a majority stake in Polyplastics. By the end of 2020, Daicel purchased the remaining minority stake from Celanese and attained 100% ownership of Polyplastics. Chemical industry Various professionals are involved in

1976-578: The product will meet required specifications . More organizations within the industry are implementing chemical compliance software to maintain quality products and manufacturing standards. The products are packaged and delivered by many methods, including pipelines, tank-cars, and tank-trucks (for both solids and liquids), cylinders, drums, bottles, and boxes. Chemical companies often have a research-and-development laboratory for developing and testing products and processes. These facilities may include pilot plants and such research facilities may be located at

2028-566: The profits into building the lead chambers and the other necessaries of a complete Leblanc works. Fortuitously in 1823 the duty or tax of £30 per ton was taken off salt. He began to make sodium carbonate alkali by the Leblanc process in 1823. In 1828 he built works at St Helens , (then in Lancashire), in partnership with Josias Gamble, another Irish-born chemist. But after two years the partnership ended and Muspratt moved to Newton-le-Willows , (then in Lancashire). This factory closed in 1851. He

2080-400: The revenue output) make up the oldest of the chemical categories. Products include salt , chlorine , caustic soda , soda ash , acids (such as nitric acid , phosphoric acid , and sulfuric acid ), titanium dioxide , and hydrogen peroxide . Fertilizers are the smallest category (about 6 percent) and include phosphates , ammonia , and potash chemicals. Life sciences (about 30% of

2132-529: The source of the potash had traditionally been wood ashes in Western Europe . By the 18th century, this source was becoming uneconomical due to deforestation, and the French Academy of Sciences offered a prize of 2400 livres for a method to produce alkali from sea salt ( sodium chloride ). The Leblanc process was patented in 1791 by Nicolas Leblanc who then built a Leblanc plant at Saint-Denis . He

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2184-475: The starting materials used to manufacture many polymers and other more complex organic chemicals particularly those that are made for use in the specialty chemicals category. Other derivatives and basic industrials include synthetic rubber , surfactants , dyes and pigments , turpentine , resins , carbon black , explosives , and rubber products and contribute about 20 percent of the basic chemicals' external sales. Inorganic chemicals (about 12% of

2236-583: The total world chemical output in 2008. James Muspratt James Muspratt (12 August 1793 – 4 May 1886) was a British chemical manufacturer who was the first to make alkali by the Leblanc process on a large scale in the United Kingdom. James Muspratt was born in Dublin of English parents, the youngest of three children. At the age of fourteen he was apprenticed to a wholesale druggist , but his father died in 1810 and his mother soon afterwards. He left Dublin and in 1812 he went to Spain to take part in

2288-458: The use of catalysts . The products of these reactions are separated using a variety of techniques including distillation especially fractional distillation , precipitation , crystallization , adsorption , filtration , sublimation , and drying . The processes and products or products are usually tested during and after manufacture by dedicated instruments and on-site quality control laboratories to ensure safe operation and to assure that

2340-430: The world's exports and 37% of the world's imports, although the latest data shows that Asia is catching up with 34% of the exports and 37% of imports. Even so, Europe still has a trading surplus with all regions of the world except Japan and China where in 2011 there was a chemical trade balance. Europe's trade surplus with the rest of the world today amounts to 41.7 billion Euros. Over the 20 years between 1991 and 2011,

2392-428: The world's supply of dyestuffs and sold approximately 80% of their production abroad. In the United States, Herbert Henry Dow's use of electrochemistry to produce chemicals from brine was a commercial success that helped to promote the country's chemical industry. The petrochemical industry can be traced back to the oil works of Scottish chemist James Young , and Canadian Abraham Pineo Gesner . The first plastic

2444-484: Was sulfuric acid . In 1736 pharmacist Joshua Ward developed a process for its production that involved heating sulfur with saltpeter, allowing the sulfur to oxidize and combine with water. It was the first practical production of sulphuric acid on a large scale. John Roebuck and Samuel Garbett were the first to establish a large-scale factory in Prestonpans, Scotland , in 1749, which used leaden condensing chambers for

2496-717: Was denied his prize money because of the French Revolution . In Britain, the Leblanc process became popular. William Losh built the first soda works in Britain at the Losh, Wilson and Bell works on the River Tyne in 1816, but it remained on a small scale due to large tariffs on salt production until 1824. When these tariffs were repealed, the British soda industry was able to rapidly expand. James Muspratt 's chemical works in Liverpool and Charles Tennant's complex near Glasgow became

2548-544: Was employing 120 on the Vauxhall Road site which had two chimneys, one of which was 50 yards high. In 1851 Muspratt largely withdrew from the business although he supported his sons, Richard and Frederic in starting new alkali works at Wood End, Widnes and Flint . After his retirement in 1857 his business was continued by his four sons. However, in 1867 he took over the management of Frederic's factory at Wood End before passing it on to another son, Edmund . In

2600-487: Was instrumental in making the Solvay process a commercial success. He made several refinements between 1873 and 1880 that removed byproducts that could inhibit the production of sodium carbonate in the process. The manufacture of chemical products from fossil fuels began at scale in the early 19th century. The coal tar and ammoniacal liquor residues of coal gas manufacture for gas lighting began to be processed in 1822 at

2652-510: Was invented by Alexander Parkes , an English metallurgist . In 1856, he patented Parkesine , a celluloid based on nitrocellulose treated with a variety of solvents. This material, exhibited at the 1862 London International Exhibition, anticipated many of the modern aesthetic and utility uses of plastics. The industrial production of soap from vegetable oils was started by William Lever and his brother James in 1885 in Lancashire based on

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2704-407: Was repeatedly involved in litigation because of the pollution caused. In 1828 he was cited as causing a public nuisance and fined one  shilling . In 1831 he was indicted but was acquitted on this occasion. In 1838 after a trial lasting three days, with 40 witnesses for the prosecution and 46 for the defence, a jury found Muspratt guilty of "creating and maintaining a nuisance". At this time he

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